Archive August 2026

Elit Process manufactures custom screw conveyors for bulk material handling, conveying, feeding and dosing of powders, granules and bulk solids. Engineered to the material, capacity and installation, built in Ankara with over 17 years of experience. In modern industrial plants, the controlled, continuous and reliable transportation of powders, granules and bulk solids is a critical part of the production process. A properly designed screw conveyor provides an efficient mechanical conveying solution for transferring, feeding, dosing and distributing bulk materials between different process stages. Elit Process designs and manufactures industrial screw conveyors and screw conveyor systems for a wide range of applications, combining engineering expertise, robust construction and application-specific design. With more than 17 years of engineering experience in bulk material handling, Elit Process develops screw conveyors according to the characteristics of the conveyed material, required capacity, conveying distance, installation conditions and process requirements. What determines the right design A screw conveyor may appear to be a relatively simple mechanical machine, but correct engineering is essential for reliable…

Summer heat makes bulk solids cling to silo walls and distorts inventory figures. Rettar measures the surface without contact using the 80 GHz 3DPro2300 radar scanner, 16,200 points per sweep, ATEX and IECEx certified. Rising seasonal temperatures introduce serious operational challenges across bulk material handling facilities. In agricultural grain silos and industrial coal storage, intense ambient heat combined with fine airborne dust elevates thermal buildup and static explosion risks. Passing strict summer safety audits requires accurate, continuous monitoring without exposing operators to hazardous conditions. Implementing an 80GHz 3DPro2300 Radar Scanner for coal silos and grain processing provides a 3D surface mapping solution that eliminates static risks while ensuring precise bulk inventory tracking. Unseen Hazards Under Extreme Summer Heat Hot summer days change how bulk materials behave inside storage silos. Direct sun bakes steel silo roofs, trapping heat and moisture inside closed spaces. In these conditions, dry grain, starch, and coal dust stick to smooth silo walls. This material clinging forms hidden bridges, holes, and thick crusts that nobody can see from the outside.…

At Powtech/Technopharm, VEGA presents sensor technology for level, switching and pressure measurement. The focus is on reliable solutions for challenging applications in bulk solids and powder technology. Sensor technology for bulk solids handling At Powtech/Technopharm in Nuremberg, from 29 September to 1 October 2026, VEGA will present modern level, point level and pressure measurement solutions. The company can be found in hall 9, stand 9-348. The portfolio addresses demanding applications across bulk solids handling and powder processing. High-precision radar level measurement The 80 GHz radar sensor Vegapuls 6X combines high accuracy with maximum flexibility. An optional flushing air connection keeps the antenna clean in dust-heavy environments. For smaller silos and vessels, VEGA is displaying the compact Vegapuls C 23 radar sensor. Point level detection and radiometric systems To prevent overfilling and dry running, the Vegavib and Vegawave vibrating level switches detect defined limits in fine powders and coarse bulk materials. For extreme process conditions, non-contact radiometric measurement records level, point level, density or mass flow.

The ENVEA Reflex RD5xx series measures levels without contact using 80 GHz radar, with ranges from 10 to 30 metres and 1 mm resolution. With the Reflex RD5XX product family, ENVEA offers a new range of continuous level measurement solutions for bulk solids and liquids. The series includes four variants – Reflex RD520, RD530, RD540 and RD560 – designed for different measuring ranges and requirements in the bulk solids and process industries. Level measurement in silos and tanks can be challenging due to dust, internal structures, narrow vessel geometries or changing material surfaces. The Reflex RD5XX sensors therefore use 80 GHz FMCW radar technology in the 77 to 81 GHz frequency range. Depending on the model, measuring ranges from 10 to 30 meters are available. The sensors provide a resolution of 1 mm, repeatability of ±1 mm and, depending on the model, accuracy of up to ±2 mm. A high dynamic range and a narrow beam angle of up to 4° help ensure stable measurement results, even in tall or narrow silos. The minimal dead zone also supports more complete use of the available vessel volume. Non-contact…

Grate magnets sit in the product stream and hold ferrous contaminants on the tube surface, out of the flow, so they cannot wash back into clean material. Grate Magnets are placed directly in the product stream allowing free flowing products to come in direct contact with the grate. Grate Magnets are typically constructed with one inch diameter magnetic tubes mounted on two inch centers in a frame. The length and width can be fabricated to any dimension, usually in two inch increments. Grate Magnets offer excellent protection from metal contamination. As product flows over the magnetic tubes, captured metal contaminants are pushed to the underside of the tube where they are now out of contact with the product flow preventing washoff back into the clean material. Cleaning is achieved by removing the Grate Magnet and wiping the magnetic tubes clean. It is important to keep in mind that by placing a Grate Magnet in the product flow, you will be reducing fifty percent of your flow through area. Grate Magnets should be sized so they do not impede the flow of product. Magnetically engineered to provide a full range of ferrous…

The Decompacting Big Bag Station (DBBS) ensures reliable material flow by efficiently loosening compacted powders. Its automated operation, advanced safety features, and flexible design reduce downtime and improve productivity. Handling compacted powders has long been a challenge in industries where big bags are part of daily operations. The Decompacting Big Bag Station (DBBS) brings a new level of efficiency, safety, and reliability to this process. Designed to break up hardened material inside big bags before discharge, it ensures smooth downstream flow and minimizes production interruptions. Engineered for Efficient Material Conditioning At the heart of the DBBS is a powerful mechanical conditioning system. Hydraulic cylinders apply controlled, evenly distributed force to crush compacted material without compromising the integrity of the bag. This targeted action eliminates lumps, prevents bridging, and prepares the contents for consistent, trouble free discharge. A standout feature is the liftable, rotating table. By allowing the operator to position the bag ergonomically and precisely, the DBBS ensures stable handling throughout the conditioning cycle. This not only improves efficiency…

ULT is introducing a new version of its ULT 200.1 extraction and filtration series featuring an enlarged filter surface area. The ULT 200.1 series has been enhanced with a new filter configuration. ULT is introducing a new version of its ULT 200.1 extraction and filtration series featuring an enlarged filter surface area. The ULT 200.1 series has been enhanced with a new filter configuration that significantly increases the unit's pollutant storage capacity and reduces maintenance costs. Filter capacity is approximately eight times greater: the panel pre-filter offers a surface area of ​​4 m², compared to 0.5 m² in the standard version, while the activated carbon volume has increased from 1 kg to 8 kg. This significantly extends filter service life and reduces the frequency of filter changes, all while maintaining the unit's compact footprint. These improvements make the system particularly suitable for laser processes − such as plastics processing or engraving and cutting − that require uninterrupted operation despite high pollutant generation. The filtration system comprises matched pre-filter and main filter elements that ensure high separation rates…

PAYPER’s PFG valve bag filling machine delivers precise, dust-free bagging for construction materials, boosting productivity, flexibility and automation. As the building industry continues to demand greater efficiency, precision and automation, bagging has become a key stage in the production of dry mortars, specialty cements, tile adhesives, gypsum, lime and other powdered construction materials. PAYPER’s PFG valve bag filling machine has been developed to meet these requirements, combining high weighing accuracy, reduced dust emissions and reliable productivity. Designed for powdered products and fine granules, it can achieve production rates of up to 500 bags per hour per spout, while maintaining consistent bag quality and precise filling. The valve filling system minimizes product loss and dust generation, improving workplace safety and ensuring cleaner operations. Its interchangeable spouts provide the flexibility to handle different valve bag formats and adapt quickly to a wide range of products with varying flow characteristics. Beyond improving bagging performance, the PFG integrates easily with automated palletizing…

Micro-encapsulation: Encapsulation from the liquid. Combination of drying, granulation and release control in one step. Protection of sensitive ingredients. Safe embedding of volatile substances. Microcapsules in solid matrix for perfect enclosure and protection of sensitive substances Valuable substances that require special protection are often present in powder or even liquid form. This encapsulation process is used in particular for products and ingredients for the food industry. These include probiotics or essential oils, fragrances and flavors, for example. Micro-encapsulation in the fluid bed or spouted bed allows these substances to be embedded in matrix pellets, thus combining drying, granule formation and release control in a single step. The substances to be protected are emulsified and then gently granulated on the basis of spray granulation and thereby embedded homogeneously distributed in a compact protective matrix. In the field of micro-encapsulation, Glatt has conducted various case studies on formulation and process optimization strategies based on encapsulation efficiency. Depending on the preferred principle, based on the properties of the…

Zippe combines over 100 years of expertise with innovative bulk material solutions. A new automated handling project in France highlights this commitment. Zippe develops integrated system solutions for the global bulk materials industry: More than a century of experience When it comes to the storage, conveying, dosing and processing of bulk materials, Zippe Industrieanlagen GmbH has been one of the world’s leading suppliers of plant and system solutions for many decades. The company, which celebrated its 100th anniversary in 2020, combines extensive international plant engineering experience with state-of-the-art engineering expertise and develops tailor-made concepts for industrial production processes worldwide. Zippe’s core business is the planning and realization of complete plants for the bulk materials industry. From raw material reception and storage to weighing, conveying, dosing, process control and automation, customers benefit from comprehensive solutions from a single source. Every system is individually designed to meet specific production requirements. Zippe is particularly valued for its integrated project…

Achberg is expanding its product portfolio with a new roller-container series featuring enhanced functionality, specifically designed to meet the requirements of modern plastics processing operations. The solution combines several key functions within a single system while significantly reducing the effort required to integrate it into existing control systems. In day-to-day industrial operation, interface issues often arise when individual components such as locking systems, level sensors and warning lights need to be combined. This is where Achberg’s new solution comes in: the advanced roller-containers combine several key functions that are pre-installed, pre-wired and ready for use straight from the factory. The functional scope includes an electromechanical cover lock, an integrated level sensor and a red warning light, whose function can be assigned as required. All signals are bundled through a 10-pin connector and made available to the higher-level control system of the central material handling system. The current range comprises two round roller-containers with capacities of 120 litres and 215 litres, as well as one rectangular container with a capacity…

Fagus-GreCon is expanding its operations in China. Under a local-for-local approach, products for the region will be manufactured and supported locally. Production in Germany remains fully unchanged. Local manufacturing for regional market requirements Fagus-GreCon is strengthening the role of its GreCon China location by implementing a local-for-local strategy. Tailored products will now be manufactured, supported, and maintained directly in China for the domestic market and adjacent regions. This approach responds to specific regional demands while shortening supply lines and service response times. Strategic extension of global product portfolio The local manufacturing model serves as an extension of the group's overall international strategy. Products built at the headquarters in Alfeld, Germany, will not be replaced, and no production capacity is being relocated from Germany. Instead, additional high-quality solutions will be created in China to expand the existing portfolio. Alignment with local standards and processes As the Chinese market has evolved, specific local processes, standards, and operating conditions have gained importance. Fagus-GreCon is focusing…

Potash compaction: 10 critical levers - from press force to the screening machine as the value-adding machine that keeps the circuit stable. In potash compaction, nothing is a minor detail. A single weak point is enough to throw the entire granulation circuit off balance - here, small causes produce large and costly effects. From press force and roller wear to the screening machine that acts as the true ”value-adding machine”: we have compiled the 10 decisive points that really matter. The granulation circuit in potash compaction does not run linearly - it forms a self-contained system in which every process step feeds back into all the others. Roller press, impact mill, and screening machine are so tightly interlinked that a single weak point can put the entire production process at risk. As specialists in precise screen classification, we support this circuit again and again at its most sensitive interface, which is why we know exactly which factors destabilize it. A compaction and screening circuit that ”runs out of control” overloads the roller press, which - as the most expensive single machine…

Professional silo cleaning and unblocking restore bulk material flow and plant integrity. Advanced methods safely remove material bridging and caking without compromising safety. Process technology for reliable bulk material flow In bulk solids handling, caking, bridging, and rat-holing inside silos frequently disrupt material discharge. Professional silo cleaning removes deposits while supporting overall technical integrity and consistent plant operational performance. Methods for clearing severe silo blockages Unblocking stored bulk materials requires targeted techniques depending on compaction and product properties. Vacuum suction and high-pressure water jets are widely used, while controlled explosive cleaning serves extreme mineral blockages like clinker or cement. Safety in confined spaces and ATEX environments Confined space entry into silos demands strict safety protocols and risk assessments. When handling combustible dusts, comprehensive explosion protection measures apply. Rope access technicians provide flexible entry to reach difficult internal areas without heavy scaffolding. Inspection as part of preventive plant maintenance Cleaning…

Coal inventory in silos or sheds is challenging due to dust and humidity. 3D laser scanners suit sheds with moderate dust for detailed mapping. 80GHz radar is best for enclosed silos with extreme dust/steam for deep penetration. Keeping track of bulk coal inventory is a persistent operational challenge. In large storage sheds and tall silos, heavy airborne dust, humid vapor, and shifting material piles make accurate volume estimation exceptionally difficult. Measuring these stockpiles precisely is essential to maintain steady boiler feed rates in power plants while protecting silos from structural damage caused by asymmetrical loading. Both 3D laser scanners and millimeter-wave 3D radars offer automated, non-contact volumetric tracking—each excelling in specific plant environments. Key Takeaways: * 3D Laser Scanning: Best for indoor coal sheds and semi-enclosed domes with light-to-moderate dust where high-density spatial resolution and detailed surface mapping are needed. * 80GHz Millimeter-Wave Radar: Ideal for enclosed coal silos with extreme dust, high humidity, and heavy steam due to its superior signal penetration. * Operational Impact: Both technologies eliminate high-risk manual climbing,…

Accurate moisture measurement in aquafeed processing improves feed quality, optimises energy use, and prevents process blockages. Digital sensors enable continuous monitoring from intake silos to final cooling. Role of moisture in aquafeed processing Aquafeeds require a balanced mix of proteins, carbohydrates, lipids, minerals, and vitamins for healthy aquatic organism growth. Pelleting and extrusion increase gelatinisation and digestibility while maintaining feed palatability and water stability. Accurate moisture control across processing stages ensures consistent product characteristics, reduces material waste, and helps optimise overall plant energy consumption. Strategic sensor placement along the production line Effective moisture control requires inline digital sensors placed at key processing points. Installing sensors between raw material intake and storage silos prevents unsuitable ingredients from entering the system. Moisture monitoring before grinding reduces equipment wear and improves process efficiency, while measurement in the mixer allows precise water addition prior to extrusion. Further continuous monitoring at dryer inputs and outputs enables feed-forward…

PENKO provides complete professional services for factory automation and weighing solutions in process plants. The portfolio includes project management, consulting, on-site calibration, and official verification. Full machine automation and consulting PENKO Engineering B.V. provides professional services for factory automation and system integration across the process industries. With over 45 years of experience, the company supports plant operators and machine builders from initial concept through to complete implementation. Services encompass project management, operational consulting, calibration, and equipment certification for weighing systems. Project management and technical consulting The company's specialist teams oversee production and automation projects to ensure delivery within defined timeframes and specifications. Project consultants assist with operational and strategic planning, task allocation, resource management, and risk assessment to align technical requirements with broader business objectives. High-precision calibration services PENKO offers calibration of standards, measuring equipment, and test devices using accredited working standards for electrical,…

MIXACO has further developed its cooling technology for horizontal mixers to reduce cycle times and enhance product quality. The system ensures uniform heat transfer and gentle homogenization for bulk solids. Enhanced Cooling Performance for Bulk Solids Industrial mixing processes increasingly require highly efficient cooling systems. MIXACO continues to develop its cooling technology to help operators reduce cooling times, improve process stability, and maintain reproducible product quality during processing. Optimized Geometry and Material Movement MIXACO horizontal cooling mixers combine optimized tool geometry, controlled material movement, and efficient heat transfer. The design guides the product towards cooled surfaces, enabling faster and more uniform cooling while ensuring gentle homogenization of the material. Controlled Heat Transfer and Process Stability Efficient cooling technology must offer more than simple temperature reduction. By providing controlled heat transfer and uniform cooling, the systems support stable process conditions, shorter overall cooling cycles, and consistent output across various applications, including PVC dry-blends. Formulation Testing…

Foeth has expanded its available inventory of pre-owned sieving and screening equipment. Mechanically tested units are ready for immediate deployment in bulk solids processing. Tested screening equipment from stock Foeth offers a range of pre-owned industrial sieves and screening machines suitable for separation, classification, and particle sizing in bulk solids processing lines. All units in inventory are mechanically tested prior to delivery. Available models for immediate integration The current stock includes various types of screening technology, such as the Siebtechnik C 06-4-4 vibro sieve in stainless steel (316) with a 720 mm diameter, as well as Allgaier TSM2000/DS/1 tumbler screening machines. Faster lead times for plant operators By opting for tested pre-owned equipment, processing plants can reduce procurement lead times and lower capital expenditure while maintaining operational reliability in bulk material handling workflows.

Wiskerke Onions and packaging specialist Symach are celebrating a 20-year partnership. Over two decades, Symach has supplied nine palletizers alongside internal logistics and load securing systems. Two decades of automated palletizing Dutch produce packer Wiskerke Onions and equipment manufacturer Symach are celebrating a 20-year partnership. Wiskerke Onions processes around 28 million packages annually, ranging from 100-gram bags to 25-kilogram sacks for export. To manage these volumes efficiently, the family business relies on equipment from Symach to automate bag stacking and internal transport. Expanding internal logistics and packaging equipment The collaboration began in 2006 when Jaap Wiskerke ordered the company's first Symach palletizer. Since then, Wiskerke has installed eight additional palletizers along with load-securing equipment, including corner board applicators, strapping machines, and stretch wrappers. Symach also provided roller conveyors and shuttles for internal pallet transport from the packaging line to the dispatch area, reducing forklift movements and improving operational safety. Joint development of customized machinery The partnership…

At steinexpo, VEGA presents high-performance solutions for level, pressure, and mass flow measurement in raw material extraction and processing. Reliable measurement under the toughest conditions: At steinexpo from September 2 to 5, VEGA Grieshaber KG will present high-performance solutions for level, pressure, and mass flow measurement in raw material extraction and processing. The focus is on robust, low-maintenance sensors that deliver precise measurement results even in dust, vibration, and extreme weather conditions. Especially in quarries, durable and reliable measurement systems are crucial for cost-effective operations. Here, VEGA relies on modern radar technology for non-contact level measurement. The sensors operate precisely even under heavy dust development, material buildup, or changing bulk solids, ensuring continuous inventory monitoring in silos, bunkers, and crushers. The portfolio is complemented by robust pressure measurement instruments for hydraulic applications, pumps, and pipelines. They ensure safe process monitoring even under high mechanical loads and help prevent downtime. A special…

The fine dosing spatula is indispensable in the laboratory where the highest levels of precision and hygiene are required, as it has two functions: a flat side for spreading, and a semi-circular side for scooping up and carrying The micro powder spatula, made of corrosion-resistant stainless steel 1.4301 (304), is ideal for use in chemical, pharmaceutical, and analytical laboratories, where precise and safe processing of small quantities of powder is necessary. Typical applications include preparing samples for spectroscopic analysis, weighing sensitive substances, and working in narrow vessels. The micro powder spatula, angular/half-round shaped, is specially designed for precise dosing and contamination-free work in analytical laboratories. Its slim shape and dual-sided design allow for precise handling of small powder quantities, even in narrow containers such as vials or test tubes. The polished surface prevents residue buildup and makes cleaning easy. The angular/half-shell-shaped micro-powder spatula is also ideally suited for use in environmental, food or materials analysis.

Integrated solution enhances productivity and streamlines ingredient processing SternMaid, part of the global Stern-Wywiol Gruppe, has improved the efficiency of its food ingredient processing operations by implementing a sieving solution from Russell Finex. Producing a wide range of blended products, including confectionery mixes, bakery ingredients, and micronutrients, SternMaid processes up to 5,000 tonnes annually. Maintaining consistent product quality and efficient workflows is essential to meet production demands. Food powder sieving plays a critical role in ensuring quality by removing contaminants, agglomerates, and oversized particles, while achieving uniform particle size for consistent blending. Overcoming processing challenges SternMaid identified inefficiencies in its production line that were limiting productivity. A single-sided dump station allowed only one operator to load ingredients at a time, making the process slow and labour-intensive. Additionally, once blending was complete, bulk bags had to be manually transferred…

Digital upgrading across heavy industrial sectors highlights a growing necessity for precise inventory tracking, safety monitoring, and automated management. Large storage sheds and raw coal silos require safer and more efficient monitoring solutions. Heavy coal dust clouds, wide temperature variations, and strict explosion-proof requirements frequently challenge field sensors. In these environments, highly irregular material surfaces make precise inventory control extremely difficult to maintain through basic measurement methods. To address these complex physical formations, field-proven radar technology offers an integrated sensing network to transform bulk inventory control from rough approximations into real-time, visual data. Inside massive bulk storage yards, material handling presents a distinct set of operational challenges: Critical Challenges in Inventory Management * Dense Airborne Dust: High dust concentration and wide temperature fluctuations often disrupt optical or acoustic measurement tracking. * Irregular Material Profiles: Different coal types create complex pile formations with unpredictable peaks,…

The new issue of the Cadfem Journal highlights that simulation and digital engineering are at home everywhere. The magazine is available free of charge in German and English. “Innovation requires change” – with these words in his editorial, Marco Oswald welcomes readers to the new Cadfem Journal. As Head of Solution Adoption & Expansion at Cadfem, he is responsible across Europe for supporting companies seeking to transform their product development through simulation and digital engineering – in order to remain sustainably competitive and innovative. Welcome to the Omniverse An example comes from Krones AG, which has revolutionized beverage production with Nvidia Omniverse and was awarded the Microsoft Intelligent Manufacturing Award 2026. The cover story describes how Nvidia Omniverse is used as an end-to-end, open, and networked engineering environment that brings together simulation, AI, visualization, automation, and real-world data sources in a shared digital space. For example, simulating filling and sloshing processes, which previously took 3–4 hours, can now be done in minutes. Interview: Simulation with Passion Krones…

The Rettar 3DPro2300 Easy Radar Scanner provides automated, non-contact 3D volumetric scanning for bulk materials in silos, overcoming traditional inventory challenges like safety risks and inaccurate measurements, and boosting data transparency. Grain and feed facilities need reliable storage management to protect inventory and running efficiency. Traditional silos face measurement errors, safety risks from manual checks, and slow data flow. Modern grain operators turn to a Smart Manufacturing Solution to upgrade standard inventory checks. The deployment of the Rettar 3DPro2300 Easy Radar Scanner in multi-silo storage facilities provides clear 3D inventory scanning across corn, wheat, and soybean stocks, helping plant managers oversee bulk stock and ensure grain safety. Pitfalls in Grain Storage Silos Modern grain facilities handle large volumes of corn, wheat, and soybean meal daily. Frequent loading creates high airborne dust and irregular surface profiles inside enclosed bins. Basic types of sensors measure only one point on the grain surface, leaving huge blind spots. Manual inventory checks make workers into dangerous high-altitude spaces with hazardous dust. Traditional estimation methods result in inaccurate…

In this episode of the SysTec TECH TALK, the focus is on modern bagging systems for bags and big bags. SysTec experts highlight core technologies for accurate, efficient filling and explain how intelligent weighing solutions optimize industrial processes. How can modern bagging systems combine high accuracy with maximum throughput and reliable process performance? In this TECH TALK video, SysTec experts take a closer look at the key technologies behind the efficient and precise filling of bags and big bags. They explain how high-precision weighing technology, intelligent filling strategies, and powerful weighing controllers work together to optimize filling processes, increase throughput, and ensure consistent product quality – while enabling seamless integration into modern industrial production environments.

The DLG has awarded its DLG-APPROVED test mark to the TRIME-GWs in-line moisture measurement system from IMKO Micromodultechnik for continuous moisture measurement in wheat, barley, and rapeseed. In the bulk materials segment, DLG Test Report 7417 confirms the performance of the TRIME GWs in-line moisture detection system. The system is designed for continuous moisture measurement of maize, wheat, barley, and rapeseed and can be used, for example, in drying processes as a measured, control, or regulating variable. The independent test particularly underlines the measurement accuracy for barley, wheat, and rapeseed. The system meets the requirements for the “DLG-APPROVED in Individual Criteria” test mark and is therefore suitable for reliable determination of moisture content in the tested crops. For operators of agricultural plants, this means that moisture values can be continuously recorded, displayed, and integrated into downstream systems, for example for documentation, process optimization, or control of drying plants.

As part of the modernisation of the Valff sewage treatment works, Sodimate supplied a complete sludge conveyance system for its client in France. This system ensures the transport of sludge from the mechanical dewatering stage through to final storage. Following dewatering using two screw presses, the sludge is collected, conveyed and then distributed across three solar drying lines. This process enables the operator to reduce energy consumption for sludge dewatering and drying by a factor of nine, thereby fully aligning with its ambitious strategy for the energy transition. Once drying is complete, the dried sludge is collected at the other end of the greenhouse and transported for final disposal. Main components supplied: - ️Collection and conveyance of the dewatered sludge At the outlet of the two screw presses, the dewatered sludge is first collected by a Sodimate screw conveyor. A second screw conveyor then transports the sludge to the distribution system in the solar drying greenhouse. These initial conveying stages ensure the continuous transport of the dewatered sludge from the mechanical dewatering stage to the drying process. - ️Distribution in the solar drying greenhouse The sludge is then fed into a…

Jenike & Johanson marks 60 years leading bulk solids handling. They apply science-based engineering to solve complex storage, feeding, conveying, and processing challenges for reliable operations. TYNGSBORO, MA - Jenike & Johanson is celebrating its 60th anniversary, marking six decades of engineering innovation, scientific leadership, and problem-solving in bulk solids handling. Since its founding in 1966 by Dr. Andrew Jenike, the company has helped transform bulk solids handling from a largely trial-and-error discipline into a field grounded in material testing, flow science, and proven engineering principles. Today, Jenike & Johanson continues to apply that foundation to some of the most complex storage, feeding, conveying, and processing challenges faced by industry. For 60 years, the company has partnered with manufacturers, processors, equipment suppliers, and engineering organizations around the world to improve the reliability, safety, and performance of bulk material handling systems. Its engineers work across industries including mining, chemicals, food, pharmaceuticals, energy, cement, biomass, and advanced materials. “Reaching our 60th anniversary…

Scrapetec appoints TEMA as its distribution partner in Türkiye: AirScrape sealing against conveyor dust, plus the new ePrimeTracker diagnostic system. Together, we will support companies in reducing dust emissions at conveyor systems and critical transfer points with our patented, contact-free AirScrape sealing system. And we will launch our new diagnostic tool the ePrimeTracker. This partnership strengthens our presence in the Turkish market and brings long-lasting, technically sound sealing solutions closer to local customers. We look forward to a successful collaboration and many joint projects. Welcome to the Scrapetec network, TEMA. Thanks to the TEMA Team.

NetterVibration showcases PKL impactors and vibrators for bulk solids flow issues like caking and bridging at POWTECH. Their new NHK 10 combines high-frequency impact and vibration for efficient deposit removal in vessels and pipelines. This year, NetterVibration will once again present itself at POWTECH in Nuremberg as a specialist in industrial vibration technology. The company’s trade fair presentation will focus on the proven PKL series, its comprehensive range of vibrators, and the expansion of the NHK series with the new NHK 10. With the PKL series, NetterVibration offers an industry standard among pneumatic impactors. PKL impactors have been successfully solving material flow problems in almost every industry for decades. The portfolio is complemented by the innovative ePKL electric impactor as well as one of the market’s broadest ranges of pneumatic and electric vibrators. The solutions are available for ATEX environments, in stainless steel versions, oil-free designs, or as customer-specific variants, and can be integrated into plants using a wide variety of mounting and fastening solutions. Whether conveying, dosing, screening, compacting, emptying, cleaning or automating processes, NetterVibration…

”It’s too early for retirement,” says Fred Schremser. He has almost 40 years of experience in chain technology for bulk materials. Since August, he has strengthened the FB Ketten team in Germany. The extensive expertise and experience will benefit both chain users in the cement industry and the FB Chains team. The 20 FB Chains application engineers work closely together to share and expand their know-how. FB’s customers benefit most – they are offered even more targeted support for demanding applications. Take advantage of FB Chains’ services: * Condition reports * Wear measurements * Chain audits including audit reports * Service life projections * 1:1 chain replacement * Optimized chain solutions * FB-retroFIT – plant optimization and performance enhancement

Wet coal in silos causes inaccurate inventory, wall clinging, and structural stress. The RETTAR 3DPro 2300 Radar Scanner provides precise 3D real-time bulk solids monitoring, preventing blockages and ensuring safe, accurate fuel management. Peak summer electricity demands require power plants to maintain maximum fuel reserves. However, high seasonal humidity and heavy rainstorms make stored coal wet and cohesive, causing material to stick to vessel walls and form hidden internal cavities. Deploying an advanced system, such as the RETTAR 3DPro 2300 Radar Scanner, addresses these measurement errors by replacing single-point estimations with continuous radar tracking—ensuring reliable bulk inventory tracking, preventing structural wall damage, and enabling safe fuel management. Seasonal Hazards vs. 3D Real-Time Bulk Monitoring Solutions Summer humidity and heavy rainfall create severe material handling challenges in power generation plants. Wet coal becomes highly cohesive, causing it to cling to vessel walls and form dangerous hidden arches or cavities. Traditional meters often measure a single high spot, mistaking a half-empty vessel for a full one and causing critical fuel supply disruptions. Furthermore,…

The production process for plasterboard and gypsum fibre board starts with the specific preparation of the raw material. A ringlayer mixing system offers different advantages compared to other mixing processes. Plasterboard and gypsum fibre board are used billions of times over in interior construction. A recent market report [1] estimates the global production volume for 2025 to be around 16.89 billion square metres. This figure is expected to increase to 22.76 billion square metres by 2030. Manufacturers of these building materials must therefore produce very large quantities of the required quality at an internationally competitive price. The gypsum core of a board plays a key role in ensuring that plasterboard and gypsum fibre boards can fulfil their specific functions in drywall and acoustic construction to the highest standard, determining product properties such as flexibility, stability and fire resistance. Preparation process To ensure that the gypsum core is suitable for these tasks, the raw material – ground and calcined gypsum stone (calcium sulphate dihydrate, CaSO₄·2H₂O) – must be processed according to the relevant specifications. The result of this…

STIF presents an integrated approach to explosion safety in mechanical conveying, combining reliable elevator components with passive and active protection systems. Managing dust explosion risks in bucket elevators Handling bulk materials in enclosed vertical conveying equipment creates potential dust explosion hazards. Misalignment, overheating, or blockages can act as ignition sources, while propagation threatens connected systems. Prevention with high-performance conveying components STIF addresses ignition risks using dedicated components for bucket elevators. These include JET elevator buckets for reduced product degradation, BELTJET VLE low-elongation belts, and SENSORJET devices for monitoring misalignment, speed, blockages, and bearing temperature. Passive venting solutions for controlled pressure release To limit damage when an explosion occurs, ATEX-certified passive systems are deployed. VIGILEX explosion panels provide controlled venting, while VIGIFLAM flameless venting devices safely release pressure indoors without spreading flames. Early-stage explosion suppression and isolation The STUVEX Flash Suppression System…

At Powtech Technopharm 2026, Haver & Boecker will showcase AI-guided robotics, camera technology, and sustainable filter systems. The group presents solutions for packaging, dedusting, and bulk storage. AI and robotics for bag handling At Powtech Technopharm 2026, Haver & Boecker Machinery Division will present solutions centered around Artificial Intelligence & Robotics (AIR). Highlights include the Amicus Smart Cell, an enclosed robotic system designed for automated empty bag feeding, transfer to the filling machine, and palletising of filled bags. Through its Bespoke service, the company assists customers in selecting bag specifications and custom designs. Additionally, Behn + Bates will showcase the Adams Care-Line Edition FFS machine for hygienic packaging of sensitive food powders and pharmaceuticals. Camera technology for quality control Using AI-assisted systems from the Quat2ro brand, the group demonstrates automated solutions to reduce operator workload and prevent errors. The Q Valve Check camera system inspects valve bags before filling to ensure correct opening and prevent product loss, while Q Seal Check rejects non-compliant bags before palletising. According…

With the GRANOMAT JP, FUCHS Maschinen AG offers a disc mill for wet and dry size reduction on a single, flexible machine platform. The GRANOMAT JP from FUCHS Maschinen AG is a disc mill designed for both low-flour dry grinding and fine wet grinding applications. Depending on the selected grinding discs, the machine can process a wide range of bulk solids as well as suspensions and pastes. Three machine sizes for different requirements The GRANOMAT JP is available in three sizes with grinding disc diameters of DN 150, DN 250 and DN 360. Depending on the machine size, drive powers from 1.5 to 75 kW are available. This allows the series to cover applications ranging from laboratory and pilot-scale testing to industrial production processes. Depending on the product, grinding tools and required fineness, throughput rates range from 1 kg/h to 3,000 kg/h. Target particle sizes between 10 and 4,000 µm can be achieved with the appropriate grinding discs. Adjustable grinding gap during operation The grinding principle is based on a rotating rotor and a stationary grinding disc (stator). The product is guided…

Vortex Global has supplied eight custom-engineered loading spouts to Drax Power Ltd. in North Yorkshire, upgrading Pulverized Fuel Ash handling at the UK’s largest power station. Drax plays a central role in the UK’s national energy system. Following its transformation from coal to sustainable biomass, the station generates approximately 6% of the country’s total electricity and 11% of its renewable power. The biomass fuel takes the form of compressed wood pellets, sourced primarily from North America. Pulverized Fuel Ash (PFA) is a key by-product of the biomass combustion process. The material is sold to the UK construction industry for use in building materials, so reliable handling supports both operational continuity and a circular economy that repurposes what would otherwise be waste. The Challenge Drax had long relied on a system of eight loading spouts to transfer PFA from silos into trucks and rail cars. Over time, the existing equipment developed operational inefficiencies and reliability issues that called for a modern, precisely engineered replacement. The project presented five primary requirements: Spatial constraints: the available…

Rotonivo® rotary paddle switches combined with the NivoLED® status light increase visibility, process safety and response times in the wood processing industry for Hazardous Areas Large quantities of wood shavings and wood chips are generated during wood processing operations. In many facilities, these residual materials are utilised for energy generation and are combusted to produce heat and electricity. Reliable Monitoring of Wood Shavings At a major European manufacturer of wood-based materials, the resulting wood residues are utilised in an on-site biomass power plant. Before being used for energy generation, the materials are temporarily stored in several silos. Level monitoring of the facility is managed centrally via a control system. Around 300 measurement points are integrated into the central plant visualisation system. For point level detection within the silos, UWT Rotonivo® RN 6003 and RN 6004 rotary paddle level switches had already been installed. Challenge: Elevated Temperatures and Fast Status Recognition Due to the close proximity of the biomass power plant and the resulting radiant heat, elevated process temperatures are also…

For over 40 years, amixon® has been developing precision mixers for the gentle processing of tea, herbs, and spices. This article highlights why mixing technology in this industry determines aroma quality, product safety, and competitiveness. No other food segment is as immediately subject to sensory evaluation as tea and spices. Consumers can immediately smell and taste whether a product lives up to its promises. What ends up in the cup or on the plate is the direct result of the manufacturing process—and that is where blending technology makes the difference. Dried leaves, ground roots, botanical ingredients, and complex spice blends differ fundamentally in particle size, density, and surface structure. Only a mixing technology that accounts for these differences can reliably preserve structure, aroma, and product quality. Four Challenges the Industry Faces * Preserving the structure of delicate ingredients: Tea leaves, flowers, and coarsely crushed spices must not be ground in the mixer. Mechanical stress creates fine particles—and in high-quality tea and spice blends, fine particles are a quality defect, not a byproduct. * Uniform flavoring: Oleoresins, essential oils, and liquid extracts must be…

Harsh industrial conditions cause inaccurate bulk solids inventory in silos. Advanced 80GHz 3D level scanners, rigorously tested for extreme environments, provide continuous, precise volumetric measurement for reliable stock control. Industrial bulk material processing relies on accurate stock monitoring to prevent unexpected production stoppages. During peak summer operations, extreme heat, high humidity, and heavy dust cause material caking along vessel walls, leading to significant inventory accounting errors. Deploying an advanced 3D level scanner for silos addresses these data gaps by replacing manual estimations with continuous radar tracking, ensuring reliable stock records, enhanced workplace safety, and seamless factory material flow. Extreme Industrial Conditions Threaten Silo Inventory Management Maintaining precise bulk inventory presents ongoing operational challenges when field sensors operate in harsh plant conditions. Silo tops frequently reach temperatures above 60°C, which can cause standard electronic components to suffer signal drift or thermal throttling. At the same time, internal humidity causes fine powders to cake and cling to internal walls, creating hollow spaces that…

Eirich is introducing the hygienic CleanLine C150 one-pot multiprocessor at Powtech 2026. The system combines mixing, granulating and drying in a single vessel for larger production batches. One-pot processing for larger batch sizes At Powtech 2026, Eirich is presenting the hygienic CleanLine C150 one-pot multiprocessor for the first time. The system expands the CleanLine series to larger production scales, offering a working volume of 150 litres. Multiple process steps in a single vessel The multiprocessor combines basic unit operations such as mixing, dispersing, granulating, coating, kneading and drying within a single processing chamber. Additional features including heating, cooling and vacuum processing allow flexible handling of temperature-sensitive materials without product transfer. Hygienic design for fast product changes Designed for sectors such as food, specialty chemicals, cosmetics and pharmaceuticals, the unit minimizes dead spaces. FDA-compliant materials and easily removable components enable quick cleaning and reduce contamination risks. Practical development and scale-up Applications range from functional additives to micro-encapsulation.…

Dust-free, free-flowing granules due to agglomeration of the powder particles. No segregation during subsequent processes, transport and storage. Homogeneous product mixtures through agglomeration of the powder particles Product blends make handling easier for the user. Whether it is instant soups, powdered beverages or the homogeneous distribution of active ingredients in a carrier, the precise weighing of the components in different quantities and the mixing process can be realized much more easily in large-scale plants. But what if the starting materials are very different in terms of density, particle size and shape? Here, spray agglomeration of powders in the fluid bed of the mixture can counteract segregation in subsequent processes, packaging or transport. By spraying on a binder solution, the surface of the mixture is wetted and fine particles agglomerate into larger granules or are adhered to coarser particles. However, if the shape and size are too different, fine particles can alternatively be sprayed on together with the binder solution and thus be homogeneously distributed over the coarser components.…

A Turkish blast furnace plant lined its slag transport chute with KALCRET BTX wear-resistant concrete. The upgraded system operated for 12 years without significant wear, reducing maintenance costs. Severe Wear Issues in Slag Chutes At a blast furnace operation in Turkey, granulated blast furnace slag and water are conveyed through a chute system into a settling and collecting basin. The unlined original steel chute suffered severe wear due to the highly abrasive nature of the slag and the corrosive properties of the water. Previous attempts to protect the chute using conventional mortars and plates failed, resulting in frequent repairs and high operating costs. High-Performance Concrete Solution To address the continuous degradation, Kalenborn evaluated various wear-resistant materials and selected KALCRET BTX high-performance concrete. The material comprises hard aggregates within a high-strength cement matrix, offering erosion and abrasion resistance at temperatures up to 1,200 °C. The formulation allows large surfaces to be lined quickly without seams. Custom Refurbishment and Long Service Life Working with a local partner in Turkey, Kalenborn redesigned and…