SysTec TECH TALK Video: Smart Weighing Solutions for Bagging Systems

Since 1994 SysTec has been developing and producing W&M approved industrial weighing terminals and filling controllers for static and dynamic scales. The innovative SysTec weighing systems work reliably in numerous applications: These include filling systems for liquids and bulk materials, shipping / receiving scales, beltweighers, vehicle scales, checkweighers, piece counting scales, mobile weighing systems and all kinds of customer-specific applications.

Carrières de la Vallée Heureuse uses SysTec IT2000M weighing indicators for its conveyor belt scales. In limestone quarry operations, reliable throughput measurement is essential for production control, stock management, performance monitoring, and equipment protection. For Carrières de la Vallée Heureuse (CVH), a French limestone quarry, enhancing two main conveyor belts with modern weighing technology was an important step towards greater process transparency and production control. The French SysTec partner Opale Pesage implemented a high-precision conveyor belt scale solution at the CVH quarry using SysTec IT2000M weighing indicators. The Process After the limestone is crushed, the material is transported to the processing plant. On the conveyor belt, the SysTec IT2000M weighing indicator continuously measures the belt load via load cells. At the same time, the current belt speed is determined via an optional encoder input (OP-ROT from Opale Pesage). Based on these values, the SysTec IT2000M weighing indicator calculates the current throughput in tonnes per hour…

This TECH TALK shows how modern belt scales enable accurate, legally compliant bulk material weighing. In this TECH TALK video, SysTec experts discuss how modern belt scale technology, intelligent weighing electronics, and digital software solutions ensure accurate material flow measurement, reliable process control, legal-for-trade compliance, and seamless integration into industrial automation systems—even under demanding operating conditions. The video is linked on the right-hand side.

SysTec Weighing Indicators and MQTT Protocols in Operation H.P. Schlenter GmbH operates a recycling facility in Würselen, Germany, where excavated soil, concrete residues, and demolition materials from large construction sites are received and processed. A PFREUNDT WK60 wheel loader scale with a web portal has already been successfully in use for some time. Due to increasing material volumes and the need for consistent and transparent documentation of incoming and outgoing materials at the recycling facility, Schlenter recently commissioned SysTec partner PFREUNDT to build a stationary truck scale. In this new system, the W&M approved SysTec IT3 weighing indicator handles the complete weight acquisition of the truck scale. It processes weighing signals, controls the weight display, and serves as the interface between the scale and the PFREUNDT web portal. Weighing operations are carried out via the web portal in both manual and self-service modes. The Process The process begins with the creation of a master order in the…

What requirements do users have for modern weighing controllers today—and what trends will shape weighing electronics in the coming years? In this interview, SysTec sales engineer Niko Donder provides insights into current developments. Interview with Niko Donder, International Sales Engineer at SysTec, in which he provides insights into current developments of weighing controllers. [INTERMEZZO**M95****What new demands do today’s users place on weighing electronics? What are your experiences in practice?**] Technological innovations are a major driving force behind the development of the weighing industry and shape the requirements of users. Modern dynamic weighing and filling processes require fast and precise signal processing. The hardware and software components must be designed for maximum throughput and the shortest cycle times for checkweighers or filling scales. For dynamic vehicle or railway scales, exceptionally high sampling rates are essential to accurately capture load changes and movements, and ensure correct evaluation. In addition to W&M approvals, a wide operating temperature range, high vibration resistance, strong EMC protection, and high housing tightness are further essential…

Efficient Liquid Filling with W&M Approved IT8000E SysTec Weighing Indicators with FILL E Software Evonik Antwerp produces highly functional silane liquids, such as Si363®, within its Smart Effects Business Line. These silanes combine with silica and rubber to form a chemical bridge, which is crucial for manufacturing “green tires” that deliver low rolling resistance, optimized wet grip, and enhanced durability. To ensure efficient filling of silane into various containers, Evonik uses, for example, automated filling systems from the scale manufacturer Kestermann, equipped with SysTec IT8000E weighing indicators and the proven FILL E application software. Key Facts * W&M approved liquid filling * Automatic gravimetric filling instrument (AGFI) for various containers such as IBCs, canisters and barrels via roller conveyor * Control of the filling system with SysTec weighing electronics * A throughput of 15 IBCs per hour and a filling accuracy of up to 0.5% for 1,000-liter IBCs Benefits # Fast: Gravimetric filling method enables rapid and accurate filling…