News items September 2025

TBMA have redesigned their H-GRD blowing seal, dedicated to handling fish feed on feeding barges for open sea fish farming. Barge builders have to deal with specific requirements for the feeding systems, such as limited space and an isolated, salty environment. So, how could we help them with a smart solution valve? The H-GRD of itself already is a robust and reliable valve that offers efficient dosing. Most important for aquafeed, its gentle handling causes minimal damage to the fish feed and therefore minimal water pollution. As a result, the ROI of the valve is very favourable. Redesign for even easier maintenance For the redesign, we mounted a direct in-line drive and consequently reduced the number of parts. As a result, maintenance is even easier than before and less spare parts are required. Moreover, the valve has a smaller installation size. Triple advantage. We are excited that our customers have enthusiastically welcomed the new design: the valves have recently been installed in the largest barge built so far.

Skilled labor shortages and occupational safety regulations make manual bag emptying difficult. Automated systems offer an efficient and safe alternative. In the bulk goods industry, issues such as speed, cost savings, and high availability play a central role. The more requirements there are, the more difficult it becomes to combine them—a phenomenon that can also be observed in other industries. However, operations do not run themselves: human and machine support are essential. A key problem in the industry—and beyond—is the ongoing shortage of qualified personnel. Academization instead of vocational training The shortage of skilled workers is a recurring issue, especially in skilled trades. Unlike in the past, fewer and fewer trainees are successfully completing vocational training in skilled trades. This is less due to a lack of motivation and more to do with the choice of training or study programs. Companies are finding it increasingly difficult to find suitable employees for vacant positions. This is primarily due to the limited availability of applicants. The trend shows that in recent years, fewer

PolyFlow improves conveyor efficiency with consistent airflow PolyFlow has been specifically designed for the concepts and principles of fluidization, ensuring better performance and a longer operating life compared to conveyor products that are merely used in fluidization applications. Traditional air flow fabrics are usually of a solid woven construction. This type of material can have “hot spots” caused by uneven air flow through the weave, leading to lack of fluidity and reduced capacity. PolyFlow gives an even air distribution to ensure a good cushion for a consistent flow with virtually no abrasion wear. Unlike solid woven belts, PolyFlow does not need to have the edges heat or silicone sealed to prevent air loss, and the needle felt material is easy to cut and drill for flange fitting. The design and construction offer several significant advantages over solid woven fabrics: Key Advantages of PolyFlow Fabric * Uniform and Consistent Airflow: The needled construction ensures even air distribution, preventing

Overcome the three biggest big bag storage challenges to save space, reduce costs, and unlock smoother, faster production growth. Space is crucial in a production environment. And yet, we often see that companies underestimate the impact of inefficient big bag (or FIBC, bulk bag, Super Sack) storage. At Indus, we visit factories every week. In different industries, we come across the same storage-related issues. These problems are often overlooked, but they can limit operational efficiency and slow down production growth. 1. Storage that limits adaptability Many companies use fixed systems to store bulk material. Big bags are placed in pallet racks, other companies use flow bins, or even indoor silos. But these solutions do not always fit the reality of modern production environments. Racks are not easy to move. Even when they are empty, they take up valuable floor space. Flow bins are often heavy and difficult to clean, and they need to be returned after use. Silos are permanent structures that require significant investment and planning, and they cannot easily be adjusted to changes in

Powtech | Fachpack is one of the most important meeting places in the industry – and we were there We are back from Nuremberg and would like to thank all visitors to our stand. For us at SSB Wägetechnik, the trade fair was a complete success: we were able to make numerous new contacts, hold valuable discussions and see many of our long-standing partners again. Thanks also to our partner TMI and the team for the successful joint trade fair appearance. A big thank you to everyone who contributed. ???? Further information about our solutions and services can be found on our website or directly from our sales team.

3 different aspects of pneumatic conveying are covered in November and December A properly designed, fully functioning handling system keeps your plant safe, reliable and reduces downtime as well as extending the life of equipment. The following 3 courses look at different aspects of the process of transporting bulk materials around the plant. 29- 31 October 2025; Pneumatic Conveying of Bulk Materials – basic course; identification of components of pneumatic conveying systems, system selection and design techniques. This course includes an optional practical workshop. 19 – 20 November; Pneumatic Conveying System Design – advanced course; An in-depth exploration of detailed calculations for design of pneumatic pipelines and specifying plant 10 – 11 December 2025; Troubleshooting and Commissioning Pneumatic Conveying Systems; A ‘hand‘s on’ practical course in the pilot plant at the Wolfson Centre premises in Chatham, Kent. It provides a look at the practical challenges of starting up systems on site and making sure they work

In sugar refining, quality and sustainability are key. The RHEsono screening machine excels in achieving high product purity and energy savings. INTRODUCTION In today’s sugar refining landscape, the demand for both high-quality output and sustainable practices is paramount. While the fundamental principles of sugar processing have remained consistent, the drive for enhanced efficiency and reduced environmental impact has become a focus on key areas, such as screening technology. This paper delves into the challenges and solutions associated with screening diverse sugar types, with a strong emphasis on eco-friendly screening machines that deliver superior efficiency, minimize energy consumption, and significantly lower operational costs. Recognizing that conventional screening processes, such as those used for initial washing or dewatering, are relatively straightforward, this paper focuses on the more intricate and energy-intensive screening stages involved in refining the final product. The absence of universal standards for sugar particle size distribution necessitates adaptable machinery capable of meeting

A processor of soybeans and rapeseed has fitted a number of belt conveyor transfer points with durable spot filters from Dust Control Partners (DCP). Despite the limited installation space, optimal dust control performance has been successfully achieved. Businesses are increasingly recognizing the importance of safe and environmentally responsible working conditions. Government rules and regulations are being strictly observed, and the health of employees is paramount. Processors of dust-sensitive products also recognize the importance and necessity of controlling and minimizing dust emissions. For example, a processor of soybeans and rapeseed in the Rotterdam port area has fitted a number of belt conveyor transfer points with sustainable dedusting equipment from Dust Control Partners (DCP). “In the previous situation, it was actually not possible to enter the area without respiratory protection. Now, the dust is extracted at its source, and is returned directly into the product flow”, says Henrik Baas, account manager at DCP. This project at the port of Rotterdam can justifiably be called unique. In order to achieve the most effective extraction, DCP equipped four transfer points in a very limited space with

Akona Process Solutions has launched a new website that reflects its growth into a comprehensive provider of material processing and handling solutions. The move marks a significant milestone in a journey that has seen four leading brands - Cablevey, Kason, Marion, and Spiroflow - unite under the Akona name. Designed with customers in mind, the website not only offers clear navigation across Akona’s full range of processing technologies but also features interactive content that brings the company’s story and equipment to life. Among its highlights is a compelling animation video, providing a dynamic introduction to Akona’s capabilities, along with rotating 3D/AR models of equipment that enable users to examine technologies in detail and from all angles - an invaluable tool for decision-making and project planning. Throughout the website, customers can explore Akona’s offerings by equipment type, application or industry sector. With its clean layout and mobile-friendly design, the website emphasises the extent of capability now available under the Akona brand, while also showing how the legacy of each sub-brand

Moisture sensors can be time consuming to install, resulting in lengthy workflow disruptions. With MoistTech, you enjoy easy moisture sensor installation thanks to plug-and-play technology. Moisture measurement is critical for product quality and waste reduction, but moisture sensors can be time consuming to install, resulting in lengthy workflow disruptions. With MoistTech, you can eliminate prolonged downtime and enjoy easy moisture sensor installation thanks to plug-and-play technology. Increase production line efficiency and improve product quality consistency with a moisture sensor from MoistTech. How Plug-and-Play Technology Works Say goodbye to complicated sensor installation processes that cut into production time. Plug-and-play technology provides seamless integration advantages for moisture sensors. Efficiency is at the top of the list as there are limited workflow interruptions. Where other sensors require downtime for installation, MoistTech’s sensors can simply be plugged in and operational within minutes. Due to the ease of installation, MoistTech sensors can be installed nearly anywhere on the production line. Popular installation locations

Continuous Level and Point Level Measurement in Glue Applications for the Paper and Packaging Industry. Even with Sticky Liquids and Agitated Tanks Corrugated board has become an essential part of everyday life. Whether it’s used for shipping boxes, product packaging, or sturdy transport solutions, this lightweight, robust, and fully recyclable material meets the highest standards in terms of sustainability, flexibility, and stability. Its characteristic structure is created by shaping a layer of paper using corrugating rollers to form the typical wave profile. Depending on the desired strength and design, the corrugated layer is bonded with one or more flat paper layers using glue. Proper storage and precise monitoring Even with Sticky Liquids and Agitated Tanks. A crucial element in this production process is glue. It guarantees the permanent bonding of the paper layers and must be available in consistent quality and quantity. Therefore, proper storage and precise monitoring of the adhesive are vital for maintaining an uninterrupted production process. Glue Storage Application Requirements for Level

Buying a packaging or palletizing machine can get very complex. Especially if you are buying such a machine for the first time.Therefore, preparation is half the battle. What information should you have at hand before actually consulting on a packaging solution?  When buying a new packaging machine, there are various factors to consider. Firstly, basic  information should be available. This includes:  * Capacity  * Bag material  * Filling weight  Properties of the product to be filled  On the other hand, choosing the right partner for such a project is of great importance.  Would you like to know what questions you will be asked during a consultation?  Prepare yourself ideally for the discussion – with the STATEC BINDER guide, including 25  questions during the consultation.  Depending on whether packaging machines are already in use and need to be replaced or  whether a completely new machine is being purchased for a new plant, for example, there  are different things to consider.  Even when switching from manual or semi-automatic packaging to fully automatic  bagging, there are some

stainless steel pipe systems for pneumatic conveying systems: We produce stainless steel pipe bends, pipe couplings, branch pipes, reducers, material distriburos, suction lances - standard measurements - in stock - custom made acc. your drawing/sample Visit us in hall 12 - booth 446, we like to inform you about our products: Stainless steel pipe bends - Material: AISI 304 / 1.4301 - Diameter 38.0 mm - 206.0 mm - Radii: 75 mm - 1500 mm - for pneumatic conveying systems - available - ex stock - other materials / other measurements on demand Highly wear-resistant pipe bends - HVA NIRO® highly wear-resistant stainless steel pipe bends - Double-skin pipe bends (DWR) - stainless steel - glass pipe bends, borosilicate glass 3.3 Pipe couplings type DVK 6 - for suction conveying - Diameter: 33.7 mm - 110.0 mm - with gasket acc. purpose (natural rubber, nitrile, EPDM, silicone, viton) Pipe Couplings Type DVK-HD® - for pressure conveying - Diameter: 60.3 mm - 206.0 mm - gasket according purpose - Length: 100 mm / 150 mm / 200 mm or longer Stainless steel branch pipes, 30 °, 45 °, 90 ° - Material: AISI 304 / 1.4301 - Diameter: 38.0 mm - 206.0 mm - also formgas welded - also in highly wear-resistant

Expert video published - Industry pressure to innovate: When standard is not enough In an increasingly innovation-driven market environment, industrial users are faced with the challenge of asserting themselves in saturated competition. In the video, Christian Horstkötter, Managing Director Industrial Solutions Sales Europe, provides exclusive insights into how Masterflex Group - as the world’s leading manufacturer of industrial hoses - is meeting these challenges with customized special solutions that go far beyond the standard range. In a market where standard solutions are no longer sufficient, the Group regularly sets new standards: as a manufacturer of technical hose and connection systems, the company develops pioneering solutions that are precisely tailored to industry-specific requirements - whether food, pharmaceuticals, robotics or chemicals. Industrial hose manufacturer with vision: The future meets engineering The basis for the global success of the Masterflex Group? Technological know-how meets an innovative spirit. The holistic

With several hundred exhibitors from the international bulk goods sector, the Powtech Technopharm in Nuremberg is one of the trade fairs with the broadest range of topics. Here, innovators and experts from literally all industries where process engineering machinery and systems are used come together. A particularly high density of innovation is traditionally shown by German SMEs, which this year are represented by, among others, the company FRIEDRICH electronic. The family-owned company from Lollar in Central Hesse has been manufacturing reliable systems for the automatic weighing and precise dosing of bulk goods in many application areas for decades. Since the systems are often also used in automated dosing and filling processes, the company is particularly pleased this year about the FACHPACK, which is taking place at the same time on the exhibition grounds: ”Our exhibition stand in Hall 9 is in the immediate vicinity of the FACHPACK halls 6 and 7. In this

SSB Wägetechnik is presenting its latest development at this year’s PowTech: the Multifill gross weighing machine BE in stainless steel. SSB Wägetechnik is presenting its latest development at this year’s POWTECH: the Multifill gross weighing machine BE in stainless steel. The system combines maximum precision with robust construction and is specially tailored to the requirements of modern production and filling processes. Thanks to its hygienic stainless steel design, the BE gross weighing machine is particularly suitable for use in industries with the highest demands on cleanliness and durability – such as the food, chemical and pharmaceutical industries. In addition to being easy to clean, the system impresses with its accurate dosing technology, user-friendly design and high process reliability. Visitors to PowTechare invited to visit the SSB Wägetechnik stand to see the new Multifill gross weighing machine BE for themselves and find out more about its wide range of applications. Visit us at PowTech and experience innovation live. Save the date – Powtech/Fachpack 2025: * 23–25

As requirements in the chemical and pharmaceutical industries are increasing, the Vacuum Shovel Dryers of type VT made by LÖDIGE are coming into focus. Vacuum drying offers a wide range of advantages in terms of process. The advantage of performing vacuum drying in a horizontal Shovel Dryer is that it combines the drying process with the benefits of a horizontal Ploughshare® Mixer. The mixing tools allow mixing precision of 1:100,000 or higher, providing crucial support for the drying process by ensuring a constant exchange between the heating surface and the product. This enables highly effective heat transfer into the moist product. Significantly larger heat exchange surface Compared to a vertically arranged drying system, the horizontal dryer has a larger heat exchange surface which contributes to shorter drying times. It also has various options for liquid addition and distribution, making it ideal for granulation processes. Thanks to its pressure-resistant design, the machine drum can also be used to carry out chemical reactions that require overpressure operation or generate it during process. The machine concept also includes filling and emptying via an integrated sieve

The focus of the Lödige Maschinenbau GmbH at the Powtech 2025 is on complete process engineering solutions for bulk solids and Life Science applications. As a manufacturer of machines and systems for industrial mixing and processes Two exhibits at the stand demonstrate what such comprehensive solutions involving different systems and manufacturers can entail and their practical potential: A complete solution with liquid addition, a WIP system and a material handling of make Hecht The heart of one of these two exemplary units is a horizontal Ploughshare® Batch Mixer of type FKM 1600D which is being presented for the first time at a trade fair equipped with an automatic cleaning system, liquid addition and dosing as well as a feeding system from the Hecht Technologie GmbH, Germany. The result is a whole process that includes mixing, machine cleaning and the complete handling of the mixed products. Furthermore, the mixer is prepared for black/white separation enabling it to be implemented into separate production and technical areas. The batch mixers of type FKM operate according to the fluid bed process which was introduced to industrial mixing technology by Lödige and ensure excellent mixing.

Komatsu is introducing the new WA170M-11 wheel loader, expanding its wheel loader series in the 9-10 tonne operating weight range. This new model, developed and produced in Hannover. With an operating weight of around 10 tonnes, the WA170M-11 is a versatile machine capable of handling a wide range of jobs, from demanding tasks as a multi-role loader, to performing typical earthmoving work. Product manager Michael Wadsack explains: “We are proud to add this completely new designed machine to our wheel loader product line up. It has been developed in close collaboration with customers and distributors based on their needs. The new WA170M-11 features a powerful 96kW Stage V diesel engine and is designed for comfort, durability, and ease of maintenance. With its compact dimensions it facilitates quick and easy transport. Furthermore, a wide range of factory-installed options allows for customisation to suit almost any application.” Easy to transport and compact dimensions Transport quickly to the next job site without the need for a special trailer and work there in despite tight spaces. With a low machine height of just 3m, transport on standard

Scrapetec will be exhibiting at POWTECH Technopharm 2025 in Nuremberg, presenting innovative solutions for dust-free and efficient at conveyor transfer points Scrapetec International will participate as an exhibitor at this year’s POWTECH Technopharm, taking place from September 23–25, 2025 in Nuremberg, Germany. As the leading international trade fair for powder, granules, and bulk solids technology, POWTECH is the ideal platform to showcase the latest product developments in dust-free conveying, energy saving, and process safety to an international audience. Visitors can meet the Scrapetec team at the fair and learn more about versatile solutions such as AirScrape and DustScrape. The Scrapetec team looks forward to interacting personally with industry experts from chemical, pharmaceutical, food, cement, and other processing sectors. Innovation, expert discussion, and networking are at the core of the event. All interested parties are warmly invited to visit us at our stand. We serve also the ice-cold Dustfighter Bier.

Efficiency and continuity are vital: machines run nonstop and operators add value, yet factories face supply chain complexity and inefficient bulk handling. At Indus Bulk Logistics, we visit a wide range of plastics production sites across Europe and North America. What we see is that the way raw materials enter the production process directly impacts safety, costs, and output. Whether it’s virgin granulate, regrind, or recycled material, the packaging format – big bags (also: Super Sacks, FIBCs, bulk bags), octabins, or 25kg bags – often creates bottlenecks. Based on our experience, here are three of the biggest challenges plastics manufacturers face when it comes to raw material handling: # High investment costs in unloading systems # Excessive manual handling by operators # Machine downtime due to irregular supply Ad 1. High investment costs in unloading systems Every plastics factory wants to run continuous, automated, and reliable production. But that starts with supply: how are your raw materials delivered to the factory floor? - FIBCs (big bags/bulk bags): Frequently used for regrind or recycled materials.

Herbold Meckesheim, a brand of Coperion, will showcase its latest advancements in plastics recycling technology at K 2025, taking place from October 8 to 15 in Dusseldorf, Germany. Building on its long-standing expertise in modular system solutions for size reduction, washing, separation, drying, and agglomeration of plastics waste, Herbold Meckesheim offers tailored, highly automated plants for numerous industrial recycling applications. The company will present a range of integrated systems and solutions designed for mechanical processing, including the new high-capacity Mechanical Dryer T150-300 and the latest SMS granulator model. Visitors can explore these innovations firsthand at Hall 9, Booth 9B34. In addition, a Hydrocyclone Separation Stage will be showcased in the Coperion and Herbold Meckesheim Recycling Pavilion in the Open Area FG/CE07, where the companies will demonstrate their comprehensive interlocking recycling solutions. This participation highlights Herbold Meckesheim’s and Coperion’s ongoing commitment to delivering cutting-edge machinery and process solutions that drive the shift toward a more circular plastics economy.

Indus presents a revolutionairy big bag handling and unloading portfolio at the K messe in Düsseldorf. At Hall 10, stand B41, Indus Bulk Logistics will present the NEVA big bag system and modular unloading stations—a unique, proven way of working for safe, smart and sustainable big-bag handling across production, transport and storage. Built for plastic granules, flakes and additives. What’s new in 2025? With our innovations in FIBC unloading, we have created several cost-effective, low-in-height and efficient solutions for your factory. Challenging traditional products like hoists, cranes and costly Super Sack unloading stations. Stand highlights - NEVA system: stack, move, fill and discharge big bags—with controlled dosing using the slide. - Modular unloading stations: seamless NEVA integration; adjustable height/functions; suited from free-flowing materials to powders. - Add-ons (compatible with modular unloading stations): vacuum unloading container, dosing container, JACOB pipe integrations. Discover the future of big bag handling. Live demos,

It’s that time again – from 23 to 25 September 2025, the packaging industry will be gathering at Powtech/FachPack in Nuremberg. SSB Wägetechnik and TMI are right in the thick of things, Hall 9, Stand 450. You can expect concentrated expertise and pioneering solutions for weighing, filling and packaging bulk goods. SSB Wägetechnik brings decades of experience, technical precision and smart automation solutions to the table. From the first gram accuracy to complete integration into your logistics processes. As an international specialist in packaging technology, TMI sets new standards in bagging, palletising and end-of-line packaging. The close cooperation between the two companies enables automated process chains for a wide range of industries, tailored precisely to your requirements. What can you expect on site? * Personalised advice from our expert teams * Innovative machines * A relaxed atmosphere for good discussions Are you curious to find out more? We cordially invite you to our stand. POWTECH/Fachpack 2025 – Hall 9, Stand 450. Get your free ticket on our website. Ticket Code: A540443

One of Germany’s leading wood pellet manufacturers has significantly improved process efficiency and product quality by implementing MoistureScan & MoistureScan XT systems from Döscher Microwave Systems. To achieve consistent pellet quality and reduce energy consumption, a major German pellet producer has installed up to nine MoistureScan and MoistureScan XT devices across its production lines. These advanced microwave sensors continuously monitor the moisture content of sawdust and wood chips at key points such as the dryer outlet, chip silo discharge, and pre-conditioning conveyors. The sensors are flush-mounted into conveyor walls, ensuring uninterrupted material flow. MoistureScan technology delivers accurate, long-term stable readings of both surface and core moisture—independent of chip size or color. This allows for precise dryer control, reduces the need for manual sampling or lab analysis, and minimizes wear and energy use during pressing. The result: * improved efficiency, * lower costs, and * consistently high-quality pellets.

Innovative level and pressure measurement technology live in Hall 7A, Booth 102 Nuremberg, November 25–27, 2025. – As a leading provider of level and pressure measurement technology for process automation, VEGA will be at SPS 2025 in Nuremberg to show how reliable measured values are growing together with digital solutions. In Hall 7A, Booth 102, the company will present innovations that make processes more efficient, transparent, and future-proof. Highlights at the exhibition booth *  Reliable measurement technology meets digitalization*NEWLINE*VEGA sensors provide precise measured values for level and pressure—the basis for stable process control. Complementary digital tools open up new possibilities for smart optimization. *  Digital services: myVEGA & VEGA Tools*NEWLINE*Free platforms like myVEGA and the VEGA Tools app support users with ordering, configuration, data visualization, and commissioning. *  The Digital Twin*NEWLINE*With the VEGA Digital Twin, customers receive a comprehensive digital replica of their sensors. All

23. – 25. September 2025 - Hall 10.0 / Booth Number 10-634 In September 2025, the doors of the PowTech-TechnoPharm in Nuremberg will open once again. ACO is looking forward to welcoming you at this year’s PowTech. We are excited to present the latest developments in moisture measurement and provide customer-oriented, tailor-made solutions for (almost) every moisture measurement challenge. Discover our current and future innovations – and test our equipment live at our booth. Best regards from the Black Forest ACO – Automation Components Team (Hall 10 – Booth 634)

Axians IAS reached a significant milestone in its company history: its VAS Yard Management solution went live at all Heidelberg Materials France cement plants. The milestone is marked by the 1,000th VAS site in Paris-Bruneseau. With this rollout, the application for digitizing and optimizing loading and logistics processes in the bulk materials industry is now deployed in over 1,000 plants worldwide. This milestone marks the impressive growth of the ICT and logistics solutions specialist over the past decade – back in 2015, the number of installations stood at 180. The VAS Yard Management solution went live by early 2025 at 14 Heidelberg Materials cement plants in France, including nine production plants and five terminals (depots). Among them is the company’s 1,000th plant in Bruneseau, Paris, where the solution manages the fully automated loading of trucks with cement. No on-site personnel are required for the processes, as drivers can handle all steps independently. During the initial week after the go-live, the 14 plants processed over 3,000 delivery notes with trucks and full trains. Jean-Luc Degrange, Project Manager at Heidelberg Materials France, expressed his satisfaction with

Rotary valves are essential components for discharging and conveying bulk solids, isolating pressure differentials, and serving as flame and explosion barriers in hazardous areas. With over fifty years of experience, the UK-based Gericke RotaVal is a leading company in this field. As part of the Gericke group of companies, they combine the expertise of a dedicated rotary valve manufacturer with global experience from numerous successful powder processing and bulk handling installations. Rotary valves are commonly found in pneumatic conveying systems and can act as safety devices to isolate different process steps, such as airlocks, flame barriers, and explosion propagation valves. They are also used for metering applications, such as loading pneumatic conveying pipelines or filling of FIBCs. Designing and manufacturing rotary valves beyond the commonly used sizes requires specific knowledge and large machining centers. Large rotary valves are utilized for high throughputs

A recent operation in a lignite dust silo shows how dangerous bridging and material flow disruptions can be—leading to overpressure, shutdowns, and accidents. The cause is usually not technology, but a lack of silo inspections and cleaning. A recent case study impressively shows how inconspicuous material changes in bulk storage can lead to serious dangers. Bridging in the silo is particularly critical: the material appears permeable from the outside, even though it is already blocked inside. The consequences are material flow disruptions, overpressure, production shutdowns, and a massively increased risk potential for people, machines, and the entire facility. Organizational Failure, Not Technical Defects This example illustrates a fundamental problem in many companies: a lack of silo inspections and neglected repeat tests. Especially with fine-grained, reactive materials like lignite dust, dangers develop insidiously—often unnoticed for a long time. The problem is not a lack of technical know-how, but rather a lack of structures for regular silo cleaning and condition monitoring. An internal inspection with silo cleaning every three to four years is not only technically sensible but also legally

Kreyenborg presents infrared technology with new control system, storage and feeding systems, recycling solutions, and retrofit solutions for energy-saving Plastics processors and recyclers place the highest demands on the quality of their plastics. At the same time, they’re always on the lookout for new technology to speed up their processes or to save energy. With Kreyenborg’s infrared technology, there is a cost-saving alternative to hot air-, vacuum- or other drying methods. Whether virgin PET material or recyclates, flakes or compounds, various plastics are heated quickly, gently, and efficiently in Kreyenborg’s infrared rotary drum (IRD). Drying and crystallization are likewise achieved in one step. Plastics expertise across the board Kreyenborg, the plastics specialist from Germany, will be demonstrating both a continuous system and a batch version of the infrared rotary drum (IRD) at the K trade fair. To demonstrate the IRD, a large monitor that provides a view into the interior, showing how the material in the rotating drum behaves under infrared light. With mixers, special silos and extruder feeding

Silica dust is a persistent workplace hazard. This article compares sifters with modern screening; showing how direct-excited screens achieve superior separation, lower energy demand, and better dust control, despite higher upfront costs. Why Direct‑Excited Screening Improves Safety and Energy Silicosis is a preventable occupational lung disease caused by inhaling respirable crystalline silica (quartz dust). The smallest particles can reach the alveoli, where they trigger inflammation and irreversible scarring. Sectors like cement, mining, stone, ceramics, glass, and foundries must keep respirable silica out of the air at the source—making the choice of separation technology pivotal for both safety and compliance. Sifters vs. Screening: The separation and energy trade‑offs Many lines still use sifters (air classifiers) to separate quartz‑bearing fines. While they are often cheaper to purchase, two operational drawbacks matter in silica‑sensitive applications: - Lower separation sharpness: Cut curves can broaden under variable load or moisture, allowing fine quartz to bypass into the coarse fraction or escape with process air—raising exposure risk and affecting product quality. -

Case Study: Potash plants gain 20-30% capacity by fixing screening bottlenecks in compaction/granulation circuits. ROI typically under one year. Rising global potash demand, combined with geographically concentrated supply chains vulnerable to political disruption, has intensified the need for production optimization at existing facilities. Many operators discover that their primary capacity limitation lies not in major process equipment, but in screening operations within compaction and granulation circuits. Screening as the Primary Production Constraint Field analysis reveals that screening operations—particularly in compaction/granulation stages and final product classification—frequently constitute the primary throughput limitation in potash facilities. This constraint can be addressed through targeted interventions focusing on proper equipment sizing and material distribution optimization, rather than extensive facility reconstruction. Such projects typically achieve implementation within six-month timeframes while delivering production increases of 10–20%, with specialized configurations reaching

At the Garmerwolde wastewater treatment plant, Waterboard Noorderzijlvest processes large volumes of sludge cake every day. This residue of the dewatering process is demanding to store and transport due to its sticky and irregular texture At the Garmerwolde wastewater treatment plant, Waterboard Noorderzijlvest processes large amounts of sludge cake every day. This residue of the dewatering process is challenging to store and transport because of its sticky and irregular texture. In 2024 the entire transfer facility was renewed. Jansen&Heuning acted as main contractor and delivered a turnkey solution that included both the temporary bypass and the permanent installation. The core of this project lies in mechanical conveying, integrating shaftless screw conveyors, a belt conveyor and high-capacity silos with a built-in weighbridge. Ensuring Continuity with a Temporary Bypass Because the plant must operate without interruption, sludge handling could not be stopped during construction. Jansen&Heuning therefore designed a temporary facility that went into operation in April 2024. Two shaftless screw conveyors, connected directly to the filter presses via new collection hoppers, ensured stable transfer

Proces solutions on prescription Powtech 2025 / September 23–25, 2025 Are you ready for Europe’s international trade fair for technologies for processing powders, solids, and liquids? Powtech will take place again at the end of September at the Nuremberg Exhibition Center. Visit us in Hall 11, Booth 11-213, and experience our technologies under the motto: “Process solutions on prescription”. Look forward to personal advice from our experts, numerous innovations, and our highly efficient mixers, which you can experience firsthand on site. We look forward to seeing you there. Our highlights: Process solutions on prescription Step into the unique “doctor’s office for processes” – Eirich and prosio vision diagnose your challenges: from painful quality issues to revitalizing process optimization. With deep process understanding and smart tools, we offer clarity instead of gut feelings. This is how we develop customized treatments that move you and your process forward. Our latest

Visit Greif-Velox at POWTECH from September 23 to 25, 2025, with your free ticket. Experience the latest innovations in “Packaging as a Service” (PaaS), from dust-free vacuum bagging to secure and dust-free ValvoSeal Safe ultrasonic welding. On September 23, the CEO Sebastian Pohl will be speaking at the POWTECH Forum about a topic shaping the future of our industry. Join the presentation “Future of Packaging”. Presentation “Future of Packaging”. * “Packaging 4.0: Use of VR and AI in the optimization of packaging machines” * Hall 12 / Booth 12-230 * Tuesday, September 23, 4:00 – 4:30 p.m. * Presentation language: English Join us to explore how Virtual Reality and Artificial Intelligence are transforming packaging processes – and what that means for the future of efficiency and innovation.

Sensitive UWT Measurement Solutions for the Pneumatic Conveying and Storage of Ultra-Fine Silicon Dioxide Silicon dioxide, also known as silica, is used across many industries – from paint and plastics manufacturing to food and pharmaceutical, and in producing modern insulation materials. In chemical process engineering especially, this fine-grained, often fluidized powder places high demands on storage, conveying, and level monitoring. An insulation material production project shows how UWT sensor solutions operate reliably even with extremely fine-grained, pneumatically conveyed silica. Despite heavy dust loads and low bulk density, these sensors enable precise and process-secure level and point level measurement. In a plant that produces heat and sound insulation boards, highly dispersed silica (SiO₂) is temporarily stored in vertical silos approximately 25 m high before further processing. The aim was accurate material detection – both for continuous level measurement and point level detection. THE APPLICATION - Combined Level and Point Level Detection

This year, JACOB will once again be presenting its solutions for bulk solids and powder technology at booth 10-424 at Powtech Technopharm. Powtech Technopharm will be opening its doors in Nuremberg from 23 to 25 September 2025 – and JACOB will be there again this year. At booth 10-424, JACOB will be presenting its latest solutions for efficient and reliable processes in bulk solids and powder technology. Visitors can look forward to a varied programme: in addition to innovative new products, JACOB will be presenting a new product line, which will celebrate its premiere at the trade fair. In addition, live presentations will be offered at the stand, providing practical insights into the possible applications of JACOB pipe systems. JACOB looks forward to welcoming numerous visitors, engaging in exciting discussions and sharing ideas about the future of efficient pipe systems. Interested parties can secure a free ticket via the attached link using the code A539956.

With its successful rebranding to Qlar in May 2024, the bulk material specialist formerly known as Schenck Process is set to make a return to the global food and pet food markets from September 1, 2025. This re-entry follows a strategic carve-out in 2023 of its Food and Performance Materials (FPM) business and the conclusion of the non-compete agreement with Hillenbrand, Inc. (NYSE: HI). Qlar is poised to address the rising demands for accurate, energy-efficient, and hygienically designed processing technology, empowering food and pet food manufacturers to deliver on consumer expectations for safety, quality, and operational excellence. Customers can now benefit from comprehensive aftermarket, spare parts, and maintenance services, alongside new offerings designed to address today’s complex industrial challenges. After the sale of its FPM business in September 2023 and a brief pause from the market, Qlar is re-entering the global food and pet food industry under its new name and with an invigorated mission. Qlar’s renewed approach is focused on supporting manufacturers navigating stricter safety regulations, demanding hygiene standards, and the need for continuous

When the plastics industry meets at K 2025 in October, Siloanlagen Achberg will once again be represented with a wide range of components. At booth B2 in hall 10, the company will present practical solutions and high-quality products for the storage, conveying and dosing of plastics (granules, regrind, powder and flakes). Visitors can look forward to a wide range of exhibits. These include a new coupling station with RFID sensor technology, which ensures greater process reliability and improve monitoring capabilities in central material feeding systems. This ensures that every plastics processing machine receives the right material and that potential malfunctions can be detected at an early stage. “We want to show our customers what is technically possible – but always with a focus on what really matters in everyday operations: reliability, ease of use, and durable components,” says Managing Director Gerd Maass. In addition to technical innovations, there is also news from the company itself: with the completion of a modern two-storey new hall extension at its Achberg site, the company has

The new FL Mikro T2 water dosing device from Franz Ludwig GmbH optimizes moisture measurement and water dosing for more precise concrete production with low investment costs. Improved Production through Moisture Measurement In modern mixing plants, precise measurement, calculation, and dosing of water are crucial. This requires comprehensive know-how regarding production processes and technology. The FL Mikro T2 enables more accurate and consistent concrete production with manageable investment costs, especially when the mixing plant control system lacks specific expertise in measurement and control technology. Precise and repeatable consistency control remains the most important feature for effective concrete processing and is considered critical in the mixing process. Easy Integration and Robust Technology The replacement of existing systems with the FL Mikro T2 could be carried out within a few hours, without mechanical adjustments or changes to the communication with the control system. Commissioning, calibration, and personnel training were successfully completed during ongoing operations. The device was deliberately developed