News items April 2025

Smart Monitoring for Maximum Process Safety – Protecting People, Environment, and Equipment In the process industry, safety and explosion protection are among the most critical requirements. Especially in areas where explosive atmospheres can occur — such as those involving flammable gases, vapors, or fine dust — choosing the right technology is essential to reliably protect people, the environment, and equipment. The right level measurement technology Level sensors and intelligent monitoring systems from UWT provide exactly the level of protection needed for sensitive applications — globally and certified according to international standards such as ATEX / IECEx, NEC / CEC, overfill prevention, or SIL. Safety & Explosion Protection starts with the right level measurement technology. In hazardous areas, choosing the right sensor technology is crucial – because different safety and technical requirements apply depending on the zone classification. These zones are defined based on how frequently an explosive atmosphere of gas or dust may occur. Classification

Partnership in the future of automation to offer customers the best possible digital networking and simple integration into digital infrastructures Today, more process data is available to industry than ever before. This brings many advantages, because digital networking makes production processes more transparent and scalable. To be able to offer customers the best possible networking as well as simple integration into digital infrastructures, instrumentation manufacturer VEGA is now participating in the Single Pair Ethernet Alliance. Single Pair Ethernet In the process industry, the networking of machines and production systems in the sense of Industry 4.0 is in full swing. A situation that has made it clear that data transfer must start to move in a new direction. That’s why VEGA, the global manufacturer of level and pressure measurement technology, has been involved in the SPE Alliance, an association of leading technology companies, since the end of 2024: founded in 2020 with the stated goal of creating a standardised, seamless network architecture based on Single Pair Ethernet, or SPE for short. Customers

VEGA simplifies digital instrument documentation for the process industry What to do about overflowing filing cabinets and time-consuming document searches? For the process industry, instrumentation maker VEGA promotes the use of standardised, digital data packages in accordance with VDI 2770, thereby boosting efficiency. Users get fast, structured access to all relevant product documents and can even automate the documentation of entire process engineering systems. Digital documents instead of a flood of paper “A thick ring binder full of paper documents for just one measuring point is unfortunately not that unusual,” says Stefan Kaspar, Product Manager at VEGA, describing the current situation. “All in all, this creates a huge mountain of paper that our customers have to spend a lot of time and manpower on.” VEGA is now putting an end to this: Making documents available according to VDI 2770 in a structured, machine-readable format enables automated processing and saves valuable working time. Structured data, high efficiency Plant

Heating with hydrogen mixtures via existing natural gas pipelines is feasible. Supported by precision instrumentation from VEGA How can excess renewable electricity be stored and used sensibly? One possible answer to this question was provided by the groundbreaking project “NETZlabor Hydrogen Island Öhringen” – supported by precision instrumentation from VEGA. One promising approach to storing surplus electricity is to use it to produce hydrogen, which can be delivered as a fuel gas for heating systems. But is the utilisation of hydrogen or natural gas-hydrogen mixtures via existing gas pipelines technically feasible? A large-scale test carried out on the Netze BW site in Öhringen has provided much more clarity in answering this research question. Hydrogen produced in a Hydrogenics electrolyser was mixed with natural gas and distributed through the existing pipeline network. High-precision measurements The high-precision VEGA measurement technology played a key role here: Sensors like VEGABAR 82, equipped with robust ceramic measuring cells, monitored the pressure and flow rate

From Carbon Fixing to Building structures: Optimising the carbonation reaction conditions for a fast complete carbonation process. Carbon capture utilisation and storage (CCUS) is a process to utilise the captured carbon by finding suitable applications or converting into useful products such as plastics, concrete or biofuels etc. CCUS is strongly supported by the organisations across the globe to minimise the carbon footprints. Heavy industries such as cement, steel, and chemicals are often seen as the major producers of greenhouse gasses, therefore, the flue gases produced from processes are mixed with waste byproducts to create a useful product. The carbonation extent and kinetics are influenced by the factors dependent on the base material physiochemical properties and carbonation reaction conditions. Optimising these conditions are the premises for the fast carbonation process. Presenters: Dr Baldeep Kaur and Dr Sean McIntyre from Surface Measurement Systems Baldeep Kaur will discuss about the fundamentals of the carbonation process and Sean McIntyre will present research on the hydration

The WEMO sampling carousel is the semi-automatic solution for unattended collection of sub-samples in separate sample containers. The sampling carousel is the semi-automatic solution for unattended collection of sub-samples in separate sample containers. This budget-friendly carousel offers flexibility in the sampling process and can be modularly configured to seamlessly fit your specific production requirements. Working principle The carousel collects sub-samples in individual containers, providing a time buffer so that manual emptying can occur at a convenient moment. The system is available in various versions for different industries and offers nearly unlimited options for the number of containers and the volume per sample. For added flexibility, the carousel can be equipped with a PLC touchscreen for automated operation and easy integration into the process. Features * Semi-automatic; The carousel automates a part of the sampling process, while the sample containers are emptied manually. * Specific container sizes; Choose containers from 0.5 liters up to over 50-liter buckets, including

With coal plants being phased out the construction industry faces a gypsum supply challenge. Recycling becomes a crucial alternative. The global shift away from coal-fired power plants has significantly impacted the availability of Flue Gas Desulfurization (FGD) gypsum, a byproduct of these plants. With coal plants being phased out, particularly in countries like Germany where a complete shutdown is expected by 2038, the construction industry faces a gypsum supply challenge. Currently, more than half of Germany’s gypsum demand, approximately four million tons annually, is met through FGD gypsum. As natural gypsum sources are limited, recycling becomes a crucial alternative, with an estimated three to four million tons of gypsum waste available for recovery. Globally, FGD gypsum production is projected to peak around 2030, declining thereafter, especially in Europe, Japan, and potentially the USA. This shift presents both challenges, such as rising gypsum costs due to reduced FGD output, and opportunities, including a growing recycled gypsum market projected to reach $3.21 billion by 2030. Recycling

The Gericke Universal Controller GUC-F stands out compared to integrated PLC solutions and other separate weighing electronics. In the realm of bulk handling applications, the choice of feeding and dosing technology is crucial for ensuring efficiency and accuracy. This article explores why the Gericke Universal Controller GUC-F stands out compared to integrated PLC solutions and other separate weighing electronics. The Gericke GUC-F offers a comprehensive approach to feeding and dosing processes. Unlike PLC solutions, which require separate weighing electronics and programming, the GUC-F combines all necessary components into a single package. This integration simplifies the process setup and enhances overall performance. When comparing GUC-F to other solutions, several key differences emerge. GUC-F provides extensive service and support for all types of bulk handling applications, whereas PLC solutions lack a dedicated service team for process, dosing, and feeding issues. Additionally, GUC-F excels in the mechanical integration of feeding, dosing, and weighing technology. Most feeders are

We are thrilled to announce the official founding of MIXACO in China. Mixaco China is here Our local team is already on board, and our new factory will be completed in Q3 2025. In addition to the German factory, from this new site we will manufacture the entire Mixaco equipment portfolio locally to serve the Asian market from China. This is more than just a facility — it’s a strategic move that allows us to: * Respond faster to regional customer needs * Deliver high-quality solutions with shorter lead times * Benefit from China’s strong manufacturing ecosystem We see enormous potential in China and Asia — and this is only the beginning. A big thank you to our team, partners, and customers who are with us on this exciting journey. The future is now - Innovation in Mixing

Vortex Orifice Gate and the Vortex Roller Gate are popular solutions for handling dry bulk solid materials. Both are slide gates. When should you choose which one? Since their conception decades ago, the Vortex Orifice Gate and the Vortex Roller Gate have been two of Vortex’s most popular solutions for handling dry bulk solid materials. By their simplest definitions, both the Orifice Gate and the Roller Gate are slide gates. However, the application benefits for each gate can be quite different. Inlet & Outlet Shape * Orifice Gate – Round Inlet * Roller Gate – Square Inlet Gate Size Alterations can be made to both the Orifice Gate and Roller Gate to build custom gate sizes. This can impact the blade’s travel distance, stack-up height, and many other variables of gate construction. Consult Vortex’s application team to discuss modifications that may/may not be made to accommodate your installation requirements. Conveyance Type The Roller Gate should only be used in gravity flow applications. If a system has pneumatic processes or differential air pressures within the system at any point, often times, a Roller

Penko introduces their newest product, the ”Penko Alpha”. The Alpha can be adapted to your ever-changing needs, thanks to the freely programmable CodeSys PLC. At Penko we are continuously striving to improve our quality and our customer satisfaction. With the launch of the Alpha, “efficiency” is the word that describes every aspect of it. The Alpha can be adapted to your ever-changing needs, thanks to the freely programmable CodeSys PLC. Perfect for: - Process automation - Check weighing - Batching & filling silhouette - Belt weighing - Force measurement

Explosion protection in grain storage: Level measurement & monitoring silos – reliable and certified for Ex zones Fine dust, explosive atmosphere – challenging conditions are part of everyday operations in grain processing. Especially in mills, where large quantities of grain, meal or flour are handled and processed, the risk of dust explosions is real – and often underestimated. This makes the use of reliable, ATEX/ IECEx-certified level measurement technology all the more important. Challenge: Level measurement in Ex zone 20/21 At a grain mill in Austria, intermediate storage in a 12-meter (39-foot) high silo had to be reliably monitored. The task: a combination of continuous level measurement and precise point level detection – to effectively prevent overfilling and material shortage. Key requirements also included easy integration into the existing control system, low maintenance, and full compliance with explosion protection regulations for zones 20 and 21. Additional challenges: heavy dust generation and temporary overpressure during the filling process. The

With short, targeted bursts of air, bridges are broken and the material is reactivated so that is starts flowing again. Air blast devices Bridging, ratholing and accrual against bunker and silo walls are familiar problems for any company that processes bulk goods. The consequences are extremely inconvenient: expensive delays in the production process, and potentially dangerous consequences when remedying these delays. Shock-blower® air blast devices will deal with materials caking. With short, targeted bursts of air, bridges are broken and the material is reactivated so that is starts flowing again. These blasters are manufactured by Agrichema GmbH in Germany. Why use Shock-Blowers * Maximum use of silo capacity; An air blast device releases bursts of highly compressed air or inert gas (max. 10 bar) in explosive blasts of a millisecond. *NEWLINE*This energy breaks bridges and fluidizes the material, enabling it to flow again. This prevents ratholing in silos and removes deposits. Your existing silo capacity is thus fully (re)activated. * Prevent hollow spaces; Specially developed

The new, sustainable LSR reverse bursting disc from Bormann & Neupert by BS&B is designed with recyclable and biodegradable materials, energy-efficient production and the avoidance of toxic substances. The new, sustainable LSR reverse bursting disc from Bormann & Neupert by BS&B was developed with a special focus on recyclable and biodegradable materials. The company also focussed on energy-efficient production while avoiding toxic substances. Environmental and climate protection are becoming increasingly important - also in the chemical industry and process engineering. In this industrial environment, consistently sustainably designed and manufactured components for systems, apparatus and machines are a building block for greater resource conservation. With the new LSR reverse rupture disc, Bormann & Neupert by BS&B offers pressure relief for industrial applications with low to medium response pressures of 0.14 to 20 bar. In addition to absolute reliability, the development engineers at BS&B have consistently designed the one-piece LSR for low resource consumption. Less material and energy is required during production and fewer CO2 emissions are produced than

Strong interest, global partnerships, and effective dust protection solutions – ScrapeTec is making waves at bauma Munich 2025 ScrapeTec reflects on a highly successful trade fair experience. The company showcased its innovative dust protection solutions for conveyor systems, drawing considerable attention and foot traffic to its booth. The strong interest was further amplified by the impactful LinkedIn presence of Thorsten Koth, ScrapeTec’s specialist for dust protection in conveyor applications. A key highlight was the focus on mining, which attracted a wide audience of industry professionals. Central to ScrapeTec’s presentation was its flagship product – Airscrape– a contactless conveyor skirting system designed for transfer points. This conveyor belt sealing system is now in use around the globe and continues to generate growing demand. This was confirmed by ScrapeTec’s international partner Javier from ISC Ingenieria del Sur in Peru, who provided strong support to the ScrapeTec team on-site. Beyond technical innovation, ScrapeTec effectively communicated the broader benefits

Smart condition monitoring and predictive maintenance - automated, precise and reliable. The GREIF-VELOX VeloGuard self-test function offers you smart condition monitoring and predictive maintenance - automated, precise and reliable. This means: - Reduction of production downtime - Reduction of maintenance costs - Increase in productivity Find out exactly how this works and how one customer reduced downtime by 90% in the latest white paper.

Later this month, Lindor will proudly showcase a shiny new 750-liter capacity mixer at the International Powder & Bulk Solids show in Rosemont, Illinois. Known around the world for our proprietary gentle mixing technology for dry bulk processing industry—this exhibition promises to be a particularly exciting one as it is our first time with an exhibitor booth on US soil. At the center of the Lindor booth will be a brand-new exhibition mixer, designed specifically to give visitors a close-up experience of the company’s unique mixing capabilities. This new unit features extra-large gull wing doors, allowing attendees to see the inside of the machine and examine the mechanics behind Lindor’s gentle mixing process. These wide openings provide a view of the internals, making it easier than ever to understand how the mixing drum, scoops, and fluid-like motion handle powders and granules with exceptional care. Lindor’s gentle touch technology is especially beneficial for fragile, heat-sensitive, or sensitive materials. From food ingredients and pharmaceuticals to specialty chemicals and detergents, producers worldwide

The RHEWUM ScreenSpector app optimizes screening machine monitoring with tools like MeshConverter and VibSonic, available for iOS and Android. The RHEWUM app, known as ”RHEWUM ScreenSpector,” provides users of RHEWUM screening machines with tools for optimal utilization. Available for iOS and Android, it supports the operation and monitoring of screening machines with several key features: MeshConverter The MeshConverter simplifies the conversion of mesh sizes. It converts between DIN millimeters, inches, ASTM, and Tyler mesh units and offers advanced functions for calculating separation sizes for inclined screens. Users can input mesh sizes and angles to determine separation sizes in inches or millimeters. The tool supports calculations with any two values, making it a comprehensive solution for various screening scenarios. Additionally, the inclination angle (0°-45°) can be automatically determined using the smartphone’s sensors. VibSonic VibSonic transforms your smartphone into a powerful sound measurement device that measures sound levels across various frequencies. It calculates a mean

A KM 300 DW ploughshare mixer from Lödige Maschinenbau is now used for conditioning in the new sewage sludge incinerator of the waste disposal company Zirngibl. Zirngibl Verwertungs GmbH & Co. KG, based in Mallersdorf-Pfaffenberg in Lower Bavaria (Straubing district), is expanding its range of sewage sludge disposal services with a new mono-incineration plant with phosphorus recovery. To ensure an optimal thermal process, the sewage sludge must be conditioned there before incineration. Precise pre-treatment in the ploughshare mixer Mixing and structuring in a continuously operating KM 300 DW ploughshare mixer from Gebrüder Lödige Maschinenbau GmbH proved to be a suitable process for conditioning the sewage sludge accordingly. The model has a drum volume of 300 litres and is designed for a filling level of 50 percent. During the ongoing process, the mixer is continuously fed with moist and partially dried sewage sludge via an automated transport process. The machine is based on the fluidised bed process introduced to industrial mixing technology by Lödige, which ensures very good mixing: Specially developed, ploughshare-shaped

How Statec Binder supported a Polish sugar producer in the shift to fully automatic palletizing, with the Principal-R palletizing system The fully automatic Principal-R palletizing system from Statec Binder was implemented at one of the ten largest sugar beet farmers in Poland, in cooperation with our Polish representative Agencia Techniczna Hanza Sp.J. Requirements * Fully automatic palletizing of 25kg and 50kg sugar sacks * Changeover to fully automatic packaging of sugar * Increased performance of the palletizing process * Durable robotic palletizer * Easy operation and maintenance of the machine Solution A high-performance Principal-R robotic palletizer from Statec Binder was supplied, as this palletizer perfectly met the customer’s requirements. The machine was designed specifically for the sugar application. Due to the high flexibility of the Principal-R, it was a clear choice for the Polish sugar producer. The different layer patterns make it possible to always arrange the various 25kg and 50kg bags into a well-shaped full pallet. Additionally, the Principal-R convinced due to its

Our colleague from W.S.TYLER in Mentor, Ohio is on site for us in Florida. Bojan Tubic at Fertilizer Show, Our Fertilizer Solutions

Based on the success of previous models, Jansen&Heuning now offers a fully automatic bigbag crusher — the most efficient way to condition bigbags. In bulk solids handling, compacted materials within Flexible Intermediate Bulk Containers (FIBCs) can significantly disrupt production lines. Jansen&Heuning’s Fully Automatic Bigbag Crusher provides a robust and intelligent solution, conditioning hardened contents swiftly, safely, and hands-free at the touch of a button. Automated Crushing for Maximum Efficiency Engineered for demanding industrial applications, this bigbag crusher employs hydraulic force and programmable motion to compress FIBCs from multiple sides and heights. A rotating scissor lift table and two hydraulic pressing arms work in unison to break down compacted materials into a flowable form. Operators position the bigbag on the lifting table using a forklift. After selecting a pre-set or custom program via the integrated HMI touchscreen, the crushing cycle commences. The bigbag undergoes compression in up to 12 programmable steps, with the table rotating 90° to ensure thorough conditioning

Under the title ‘Deep Surfaces: Architecture to enhance the visitor experience of UNESCO sites’, the exhibition shows how visitor centres around the world contribute to bringing history and culture to life. The Fagus Factory World Heritage Site in Alfeld will be part of the international UNESCO exhibition in Venice this year. Under the title ‘Deep Surfaces: Architecture to enhance the visitor experience of UNESCO sites’, the exhibition shows how visitor centres around the world contribute to bringing history and culture to life. Living architecture as a mediator The Fagus Factory is not just an architectural monument - it is a living place where people have been producing, working and designing for over 100 years. At the same time, it embodies one of the earliest ideas of modern industrial architecture. The visitor centre, which opened on the factory site in 2015, brings this history to life in a variety of ways - through exhibitions, guided tours and direct access to the listed architecture. Past and present meet at eye level where industrial history was written in the past and continues to be written today. As part of the ‘Deep Surfaces’ exhibition, curated

With its new state-of-the-art Test Center in Bangalore, India, Qlar (formerly Schenck Process) is driving forward innovative and sustainable grinding solutions for the cement, steel, energy, and minerals industries. Spanning 3500 square feet, the facility combines research, development, and large-scale testing, strengthening Qlar’s position as a leading provider of intelligent grinding technologies. The opening of the new Test Center expands Qlar’s technological capabilities and provides customers with the opportunity to test their own materials under real-life conditions – supported on site by a knowledgeable and experienced team. Materials such as limestone, coal, petcoke, clinker, slag, bauxite, and talc can be tested in full-scale setups to evaluate performance and optimise process design. The €700,000 investment reflects Qlar’s commitment to technological leadership and sustainable grinding solutions. This includes the further development of Advanced Vertical Roller Mills (AVRM) and Rotary Roller Mills (RRM), as well as the creation of patented grinding technologies designed for maximum efficiency and performance. New mill variants are tested specifically for various

Discover how stainless steel control cabinets, levelling feet, and wire mesh trays enhance efficiency, sustainability, and hygiene in food processing. In the food processing industry, sustainability and food safety are critical concerns. Innovative packaging technologies and streamlined production workflows are essential to reducing food waste and minimising environmental impact. Machine manufacturers are under increasing pressure to develop new packaging and filling machines that operate more sustainably. A key focus area is enhancing the cleanability of equipment components such as control cabinets, levelling feet, and cable management systems including wire mesh trays. Hygienic Design Principles Stainless steel control cabinets (custom-made if required) engineered for hygienic environments significantly improve both process efficiency and operational safety. These enclosures are designed with features such as sloped roofs to prevent water accumulation and rounded corners to eliminate dirt traps, facilitating faster and more effective cleaning. This not only optimises water usage but also supports compliance

With new products and exciting collaborations on the horizon, we recently hosted a Customer Day at our office in Ede, The Netherlands Over 40 clients from across Europe joined us to explore our latest innovations, gain insights into our partnerships, and take an exclusive tour of our in-house production facilities. Many were surprised to see that we still manufacture and test everything ourselves—ensuring the highest quality every step of the way. The feedback was inspiring, with one attendee sharing: ”I wish I felt this connected to all the manufacturers I work with. Penko has always been more of a partner than just a supplier to us.” We’re grateful for such an engaged and enthusiastic group of attendees. Events like these reinforce the value of strong partnerships and open collaboration. Looking forward to the next one.

The PTD plug diverter valve is especially designed to route powders and pellets in pneumatic conveying systems with minimum degradation Established in 1950, DMN-WESTINGHOUSE has been a trusted supplier of rotary valves and diverter valves for a large range of dry bulk solids processing industries for decades. True to our promise to provide future-proof value, our experts continue monitoring the performance of our products in practice, including in the context of customer feedback and emerging new technologies and practices. Such new technologies offer new possibilities – and this potential urged DMN-WESTINGHOUSE to update and improve the existing plug diverter valve (the PTD-II), culminating in the launch of the PTD plug diverter valve in the first quarter of 2025. The PTD plug diverter valve * 8-10x faster seal replacement * Spend less time servicing to boost your production hours * Plug position indicator on both sides * Service from your preferred side The PTD plug diverter valve is especially designed to route powders and pellets in pneumatic conveying systems with minimum degradation.

Protection for essential oils, carotenoids, flavors and hydrophobic substances and other active ingredients by micro encapsulation Protecting and drying hydrophobic substances by micro encapsulation Essential oils, carotenoids, flavors or even hydrophobic plant substances are challenging candidates in terms of formulation and process due to their chemical structure. Such substances are usually extremely sensitive to oxidation and to higher temperatures. For many applications, these substances are needed in solid formulations, for example in flavored teas and dessert mixes or as essential oils, neutral in taste and stable over time as additives in baby food. The micro encapsulation process combines the inclusion of hydrophobic substances in a matrix with granulation and drying. In the first process step, the oil is emulsified and encapsulated with an encapsulation material that protects against oxidation – such as modified starches, hydrocolloids or even proteins. Stabilization of the emulsion has a decisive influence on product quality. It prevents the microcapsules from being destroyed

The brand-new LAS 260.1 MD.14 from ULT is an ideal solution for companies that value efficient, safe and sustainable laser fume extraction. The brand-new LAS 260.1 MD.14 from ULT is an ideal solution for companies that value efficient, safe and sustainable laser fume extraction. In addition to its extremely quiet operation and minimal energy consumption, the extraction system is a flexible and powerful solution for occupational, process, and product protection. Universal and economic The LAS 260.1 is suitable for a wide variety of laser processes of different materials (metal, plastic, glass, etc.), making the extraction and filtration system a universal and economic solution for various industries and production or processing processes. Energy efficiency The utilized MD.14 EC fan, selected with a special focus on energy efficiency, ensures high airflow with minimal energy consumption. Combined with the specially developed ”Energy Saving Technology,” power consumption is reduced by up to 60% compared to other fan types. Plug-and-play The new storage filter system is easy to install and operate

With the R-DOS Essential, the filling specialist introduces a smart entry-level solution for semi-automatic liquid filling. This compact system impresses with its user-friendly operation, quick commissioning thanks to the Plug & Fill principle, and an attractive price-performance ratio – ideal for companies looking to enter the world of efficient liquid filling or to flexibly expand their existing processes. The R-DOS Essential is also ATEX-compliant, making it suitable for use in potentially explosive environments such as the chemical or paint industries.

NivoLED® – NL 9000 – Tough in any environment, flexible in every application In many industries, safety and monitoring are top priorities – especially in hazardous areas where every moment matters, and mistakes are not an option. This is where the NivoLED® - NL 9000 sets new standards: as the only signal light of its kind, it combines cutting-edge technology with uncompromising reliability. Whether visualising operating conditions, enabling precise fault diagnostics, or ensuring seamless process monitoring – the NivoLED® doesn’t just provide a solution; it delivers the answer to the highest demands. Reliable Support for Point Level Sensors In process plants, silos, or tanks, precise monitoring of fill levels is essential to prevent downtime, overfills, failures, or hazardous situations. The NivoLED® reliably signals whether a threshold has been reached. With its 360° visibility and dual-colour LED display, critical conditions can be identified at a glance, allowing prompt action to be taken. This ensures enhanced safety and

Discover how bulk material analysis and flow testing are key to designing bulk solids conveyors fully tailored to the production line. An efficient conveyor system for handling bulk solids requires one crucial step before selecting the type of conveyor. The most critical—and often most underestimated—step is the thorough analysis of the material to be conveyed. Deep knowledge of the product’s characteristics ensures not only a technically accurate solution but also greater durability, lower maintenance costs, and optimized industrial productivity. Understanding the material to be conveyed Each bulk material has unique physical properties that directly impact conveyor performance. A generic or modular design for a screw conveyor, bucket elevator, or chain conveyor may lead to operational failures, blockages, premature wear, or even unexpected production line shutdowns. The design must begin with a data-driven approach based on the product these conveyors will handle. Below are the key properties to study and the methodology: Technical characterization of the material * Bulk density *