Archive September 2026

Keyser & Mackay has been awarded the Customer Centricity Certificate 2026 by Customeyes. The award recognises measurable results in customer satisfaction across raw material and processing sectors. Recognition for customer experience Keyser & Mackay has received the Customer Centricity Certificate 2026 from research company Customeyes. The certificate honours organisations that demonstrate high levels of customer satisfaction and experience through measurable, verified results. Milestone in physical certificate delivery This award marks the first physical certificate presented by Customeyes. The recognition underscores Keyser & Mackay's ongoing commitment to embedding customer focus into its core operational culture and service delivery. Continuous improvement in service The company attributes its strong customer satisfaction metrics to active listening and continuous process improvement across its industrial operations. Keyser & Mackay acknowledged the collective effort of its staff and partners in achieving this standard.

Continuous moisture monitoring helps plastics processors prevent material degradation, optimise dryer performance, and stabilise product quality during bulk material handling. Impact of Moisture on Resin Processing In plastics processing, controlling moisture is critical to maintaining product quality and operational efficiency. Polymer resins, particularly hygroscopic types such as polyamide, PET, polycarbonate, and PLA, absorb atmospheric moisture. When heated during processing, excessive moisture causes hydrolysis, breaking polymer chains and weakening mechanical strength. This can result in brittleness, surface streaking, voids, and elevated scrap rates. Moisture Variations Across Material Handling Moisture levels fluctuate at multiple stages during material handling and bulk solids processing. Fluctuations occur during receiving, storage in silos or octabins, drying, conveying, and inside feed hoppers. Recycled and reclaimed plastics present additional challenges, as incoming material streams often display inconsistent moisture levels depending on their source and storage history. Advantages of Real-Time NIR Measurement Traditional offline…

4B's Touchswitch is an electro-mechanical belt and pulley alignment sensor with no moving parts for bucket elevators and conveyors. It detects lateral contact, keeps working under dust and material build-up and triggers alarm and shutdown. The Touchswitch is an electro-mechanical limit switch with no moving parts, which detects tracking and misalignment problems on bucket elevators and conveyors. When a belt misaligns or a pulley moves over and contacts the sensor, the built in solid-state electronic circuitry detects the lateral force of the belt or pulley and activates a voltage free solid state relay output. This output signal is used to immediately alarm and ultimately shutdown the machine. The face of the sensor is made from hardened and annealed stainless steel, not soft brass or aluminium, so wear life is longer when a belt contacts it. The Touchswitch is not affected by dust or material build up and will still work when completely covered by material. An external test wheel allows for quick and simple sensor/system testing. The sensors are usually installed in pairs on opposite sides of the machine. The sensors can be connected directly to a PLC input, or for greater safety, to a central independent…

The Kempink testing methodology provides reproducible Pellet Durability Index (PDI) measurement for animal feed and biomass pellets. Automatic processes eliminate operator bias and sample variability. Eliminating variability in durability testing Pellet Durability Index (PDI) measures the mechanical durability of pellets during transport and handling. Traditional PDI measurement often suffers from variability caused by differing test geometries, operator influence during sample loading and timing, and the presence of production fines in testing samples. Standardised automated test cycle The Kempink test methodology addresses these discrepancies by automating the core testing sequence. The cycle starts automatically upon sample loading, removing timing variations. A programmable logic controller (PLC) combined with a frequency controller maintains constant drum speed, while production fines are automatically sieved before testing begins to ensure only intact pellets are tested. Alignment with sector certification standards Results generated by the Kempink method correlate directly with major quality frameworks. In animal feed production, measurements align with ASAE/ASABE…

Merz Aufbereitungstechnik offers practical test centre trials for bulk solids processing. Services include feasibility and performance tests, toll processing, and rental equipment for on-site testing. Practical trials for bulk solids processing Merz Aufbereitungstechnik GmbH carries out production-scale trials in its test centre for process development and adaptation in bulk solids processing. Feasibility tests using just a few kilograms of material are conducted to evaluate basic intake and crushing behaviour as well as particle size distribution. Parameters such as roll profile, roll material, grinding gap, and speeds can be adjusted. Performance tests for equipment sizing For precise plant design, the company conducts confirmation trials using material quantities ranging from 50 to over 1000 kg. These tests determine design parameters including specific throughput, motor power consumption, optimal speeds, required roll width, and product conveyability. A 3.2-tonne overhead crane facilitates big-bag handling and the exchange of components such as rolls, vibrating chutes, roll feeders, and hoppers. Toll processing and rental equipment for on-site testing In addition…

Muller Beltex, alongside polyurethane manufacturer Argonics, inspected sand and gravel extraction plants and concrete batching facilities to optimize wear lining solutions and minimise operational downtime. Plant inspections at processing facilities Muller Beltex, in collaboration with representative Bob from Kryptane manufacturer Argonics, conducted technical inspections across several sand and gravel extraction plants as well as concrete batching facilities. The visits aimed to evaluate high-wear transfer points and introduce targeted lining solutions to lower abrasion and reduce system downtime. Solutions for separation pontoons and hoppers On a floating sand and gravel separation pontoon, discharge points on sand conveyor belts feature Kryptane 90° Shore A weld disc sheets, which have operated successfully for 13 years. For gravel discharge points at screening installations, Redi-Liners were recommended for fast installation and high durability. In concrete batching plants, Kryptane linings and Kryptile—a combination of alumina ceramics embedded in polyurethane—were applied to protect hoppers and raw material bins from high-impact wear. Innovations for land-based…

Hosokawa Alpine has developed a new isolator system for its modular Picoline laboratory plant. It enables the safe processing of sensitive powders such as HPAPIs or battery materials in compliance with OEB level 5. Safe handling of critical powders Hosokawa Alpine has expanded its modular Picoline laboratory plant with a new isolator system. The extension ensures the safe processing of small powder quantities containing sensitive or critical substances, such as APIs, HPAPIs, rare earths, or battery materials. High operator protection up to OEB level 5 The containment technology fulfills OEB level 5 requirements for handling hazardous compounds, providing maximum operator and product safety. The isolator integrates into Picoline systems equipped with AS 50, AS 100, and AMB 100 spiral jet mills, allowing reliable scale-up. Flexible single-chamber isolator design Designed as a single-chamber isolator, the system operates under positive or negative pressure. Its mobile, space-saving design permits flexible deployment across laboratory and production areas. An integrated wash-in-place system facilitates easy cleaning. Versatile application in process development In addition to grinding,…

Rettar's 80GHz 3D mmWave radar sees through coal dust and steam and measures true volume in silos, sheds and stockyards 24/7, without manual surveys or single-point errors. Real-Time Bulk Inventory Challenges in Heavy Mining & Coal Operations Maintaining accurate bulk material inventory across coal sheds, blending yards, and storage silos is a critical challenge for modern mining operations. Plant managers depend on precise real-time volume and tonnage metrics to control coal blending ratios, optimize plant throughput, and satisfy accounting audit requirements. However, acquiring reliable real-time inventory data in high-dust environments remains difficult: * Manual Surveying Risks: Traditional survey methods using manual laser rangefinders or drones require halting material handling. They put personnel into dangerous, confined high-dust zones and only yield delayed, non-continuous static reports. * Optical & LiDAR Limitations: Optical LiDAR scanners installed overhead frequently fail in mining applications. Suspended coal dust, iron ore fines, and ambient steam quickly coat optical lenses, causing severe measurement drift or total system…

At a brick plant in Queensland, the Essential Airscrape Seal system cut spillage by 100 % and airborne dust by 98 %. Kinder Australia has been named the winner of the Dust & Spillage Control Award at the 2026 Australian Bulk Handling Awards. The award recognised the company’s Essential Airscrape Seal Dust Containment Combination System, installed on the conveyor equipment of a major brick manufacturer in Queensland. The project demonstrates how an integrated dust and material containment solution can significantly improve safety, housekeeping and operational efficiency in the bulk materials handling industry. Significant improvements in day-to-day operations Before the installation, the site was experiencing substantial dust and spillage issues across four apron belt feeders. Material loss, dust accumulation and the resulting clean-up requirements affected operational efficiency and increased exposure to workplace hazards. The results following installation were immediate and measurable: * 100% reduction in spillage * 98% reduction in airborne dust * 90% reduction in clean-up time…

ACO Automation Components will showcase its moisture measurement sensors for bulk materials at Powtech Technopharm. Visitors can bring material samples for direct on-site evaluation. Presentation at Powtech Technopharm ACO Automation Components will be exhibiting at the Powtech Technopharm trade fair in Nuremberg from 29 September to 1 October. The company will showcase its moisture measurement technologies for bulk solids in Hall 7A, Stand 730. Live Demonstrations and Hands-On Sensors At its stand, ACO will present its sensors and run a live measurement demonstration. Trade visitors can examine the hardware up close and experience the operation of moisture measurement systems designed for bulk materials processing. On-Site Testing of Bulk Material Samples The company is also offering direct sample evaluations. Visitors facing challenges with moisture measurement in their bulk solids processes are invited to bring material samples to the stand for an immediate suitability assessment.

Effective preventive maintenance can increase the service life of industrial bucket elevators by up to 40%. A structured care plan is essential to ensure stable and safe bulk material handling operations. Maintenance Requirements for Belt and Chain Systems Industrial bucket elevators utilize two distinct mechanical designs. Belt elevators require focus on alignment, tensioning, and bucket condition to prevent lateral wear and slippage. In contrast, chain elevators, built for abrasive or high-temperature materials, demand rigorous inspection of synchronized tensioning, sprockets, and specialized lubrication. Preventive Maintenance Schedules for Reliability A consistent routine helps identify minor issues before they lead to costly equipment downtime. Following a tiered inspection strategy ensures that all mechanical components function within their design parameters. * Daily: Monitor for foreign objects, unusual noises, and sensor alignment. * Weekly: Lubricate bearings and verify the tension of the belt or chain. * Monthly: Inspect gear motor oil levels and structural casing tightness. * Semi-annually: Perform deep cleaning and replace any damaged buckets. Early…

amixon® GmbH, based in Paderborn, is a specialized manufacturer of vertical mixers for the pharmaceutical, food, and chemical industries and offers customized mixing systems for the production of nicotine pouches. What are nicotine pouches? Nicotine pouches are tobacco-free, nicotine-containing single-use pouches intended for oral use. The user places the pouch between the gum and upper lip; the nicotine is absorbed through the oral mucosa. Major tobacco and consumer goods manufacturers position them as part of smoke-free product portfolios that enable harm reduction compared to conventional cigarettes. The global market is growing at a double-digit rate and is increasingly attracting new producers. A nicotine pouch typically consists of the following ingredients: * Microcrystalline cellulose (MCC) as the main carrier matrix * Nicotine – liquid or in the form of a salt (e.g., nicotine bitartrate) * pH buffers (e.g., sodium carbonate) to control bioavailability * Humectants (e.g., propylene glycol) to achieve the desired product consistency * Sweeteners, as well as flavors and flavorings The process engineering challenge Unlike standard powder blends, nicotine pouches require…

Rettar's 3DPro2300 Radar Scanner was shortlisted for safety excellence in bulk handling. It enables real-time 3D inventory tracking in silos, reducing manual risks. A significant milestone in Rettar’s global expansion, recognizing our commitment to Safety Excellence in Bulk Handling. Organized by Bulk Handling Review, the Australian Bulk Handling Awards is a professional industry awards platform dedicated specifically to the bulk solids handling sector. It recognizes outstanding achievements in technology innovation, safety improvement, automation, reliability, and sustainable development, with applications spanning mining and minerals, grain and agriculture, cement and building materials, energy and power, ports and terminals, and bulk material handling. Shortlisted in Safety Excellence: Standing Out Among Industry Finalists For Rettar, being selected as a finalist is more than an industry distinction. It represents professional recognition of the practical value of Rettar’s 3DPro2300 Radar Scanner technology in addressing real-world safety and operational challenges in bulk material handling. In the 2026 Safety Excellence…

Designed for the Needs of Modern Manufacturing Environments Production facilities require flexible technologies that can adapt to changing products, batch sizes, and regulatory requirements. Dec CleanFill™ has been designed with these challenges in mind. At Powtech Technopharm, Dec Group will unveil Dec CleanFill™, an innovative dosing solution designed to address the increasing demands of modern pharmaceutical, chemical, and food manufacturing. Developed with a strong focus on accuracy, containment, and ease of operation, Dec CleanFill™ brings together proven technologies in a compact and highly efficient system. As manufacturers continue to seek safer and more efficient ways to handle powders, the need for reliable dosing systems has never been greater. Dec CleanFill™ answers this challenge by integrating advanced powder transfer and dosing technologies into a single solution that optimizes performance while supporting stringent quality and safety requirements. Engineered for Performance At the heart of Dec CleanFill™ is the combination of: * PTS Powder Transfer System® technology for safe and contained powder feeding * Servo-driven auger dosing delivering fast, accurate, and repeatable results * Optional…

GREIF-VELOX's container-based solution delivers a ready-to-operate bagging system directly to the production site. This significantly reduces installation and integration efforts while creating flexible production capacities for bulk materials. The requirements for modern production facilities are changing. Companies today need flexible capacities, short project lead times, and investment solutions that can quickly adapt to changing market conditions. With the VeloUnit Container, GREIF-VELOX has developed a mobile bagging solution that meets exactly these requirements: a pre-assembled container-based plant for fast and efficient bulk material bagging with minimal installation effort. The VeloUnit Container combines the proven technology of the GREIF-VELOX BVPV gross pneumatic packer with a modular container-based system concept. Thanks to its high degree of pre-assembly, installation, integration, and commissioning efforts are significantly reduced. To start production, users only need to connect the container modules and provide a power supply. Extensive construction work and lengthy installation phases are largely eliminated. Flexibility Through Container-Based Design The container concept enables operation…

At POWTECH TECHNOPHARM 2026, Masterflex will present high-performance PUR industrial hoses and connection solutions for abrasive bulk solids handling, hygienic conveying, and custom applications. Solutions for demanding material handling At POWTECH TECHNOPHARM 2026 in Nuremberg, the Masterflex Group will showcase high-performance industrial hoses and connection systems designed for abrasive media, hygienically demanding processes, and custom applications. The company will exhibit from 29 September to 1 October at the VDMA joint booth in Hall 7, Stand 776. Abrasion-resistant conveying hoses The range highlights include the Master-PUR Inline and Master-PUR Performance bulk material hoses. Featuring high abrasion resistance and smooth inner walls, these PUR conveying hoses ensure reliable transport for abrasive media such as sand, gravel, granules, and feldspar in demanding extraction and conveying processes. Hygienic conveying and engineering services For food and pharmaceutical processes, Masterflex offers the Master-PUR DualFlow spiral hose, featuring a seamless inner lining made of thermoplastic polyurethane. Additionally, Masterflex Engineering Services provides…

REMBE trained more than 50 European sales representatives and subsidiaries in Brilon from 9 to 12 September, including explosion demonstrations. New sites in Poland and France and a logistics centre follow. Meeting of European Partners in Brilon From 9 to 12 September, REMBE headquarters in Brilon hosted the European sales representatives and subsidiaries of the specialist for plant safety and explosion protection. More than 50 participants received intensive training on technology, safety culture and new products, and committed to joining forces to serve the EU single market together. Stefan Penno, CEO of REMBE, opened the event with thoughtful words: "A hundred years ago, Germany destroyed Europe. Now powers outside Europe are trying to tear down the EU single market. At REMBE we will not allow that, and we are joining forces. It is high time!" Fire and Explosion Demonstrations A highlight of the training were fire and explosion demonstrations, also attended by the Brilon fire brigade. All participants were impressed by the impact of dust explosions and by how REMBE products protect people and the environment from serious damage. Expansion in Europe and Investment in…

Rettar's 3DPro2300 radar scanner maps the full 3D surface of bulk solids in silos, with up to 16,200 points per scan, ±2 mm accuracy and continuous operation in heavy dust. The Inventory Blind Spot In bulk solid storage across process industries, inventory tracking remains a persistent operational blind spot. When bulk materials enter a storage silo, they do not settle into a predictable, flat liquid surface. The formation of variable angles of repose, surface peaks and valleys, asymmetric piling, rat-holing, and material adhesion to silo sidewalls creates a highly complex topography. While traditional inventory tracking methods such as mass extrapolation and single-point measurement are widely utilized and foundational to many operations, relying on them exclusively for complex bulk solids may introduce certain uncertainties. For instance, calculating inventory solely based on inbound and outbound flow can occasionally lead to cumulative variances between recorded and physical stock over time due to natural material compaction or moisture changes. Similarly, single-point level sensors provide reliable, localized distance metrics. However,…

This October, the Cadfem World Conference will take place in the city of Darmstadt, Germany. For the first time, it will bring together providers and stakeholders from the global numerical simulation and computer-aided engineering community. The event will feature renowned speakers and keynote presenters from organizations including the US-based semiconductor and software company Synopsys, the AI company Qudora Technologies, and plant engineering specialist Krones. The program for the three-day conference has now been released. The conference opens on October 20 with the “Meet the Developers” format. In seven sessions, professionals from a wide range of industries and companies will have the opportunity to exchange ideas with a total of 30 leading developers and experts from Synopsys and Cadfem and to ask questions about Ansys, the world’s leading simulation software. In addition, companies, universities, and student teams will present live demonstrations and best-practice examples from their work with simulation software in a comprehensive exhibition. Benefits of Using Digital Twins and AI On the two following days, engineers and experts from universities, companies, and research institutions will…

The Eirich Group has appointed long-standing sales manager Volker Fitz as Chief Sales Officer. He assumes strategic leadership of all global sales activities to strengthen international customer service. Expansion of global sales organisation The Eirich Group is expanding its international sales structure with the creation of the Chief Sales Officer position. Long-standing sales manager Volker Fitz takes over the functional management and coordination of all global sales activities to ensure tailored processing solutions for customers worldwide. Decades of experience within the group Volker Fitz joined Eirich in technical sales in 2000. He subsequently led the sales team for Asia from 2014 before becoming overall head of sales at the company headquarters in Hardheim in 2018. He was appointed authorized signatory in 2024 and brings extensive group expertise to his new role. Strategic focus and international integration Key responsibilities of the new CSO role include market development, systematic sharing of best practices across subsidiaries, and closer integration between sales, engineering, product management, and R&D. The strategy aims to provide uniform service quality…

WCJ Pilgrim Wire, a subsidiary of Dorstener Drahtwerke Group, has acquired Mount Joy Wire. The transaction expands the group's specialty steel wire manufacturing capacities and market presence in North America. Full Acquisition of Mount Joy Wire WCJ Pilgrim Wire of York, Pennsylvania, a subsidiary of the German Dorstener Drahtwerke Group, has completed the acquisition of all remaining shares in US-based Mount Joy Wire. The strategic step strengthens the group's footprint and market position in North America. Manufacturing Capacities and Focus Founded in 1991, Mount Joy Wire operates a 20,400-square-metre production facility and employs approximately 120 people. The company manufactures a broad portfolio of special wire products, including high-carbon wires. Mount Joy Wire will retain its management structure, operational focus, and existing workforce to ensure continuity for customers and suppliers. Strategic Synergies in North America The acquisition aligns with Dorstener Drahtwerke's long-term strategy of international diversification. The expansion enables WCJ Pilgrim Wire to broaden its offering through shared expertise and growing production and distribution networks across…

Rettar has introduced the 3DPro2300 radar scanner for bulk solids inventory management in high-dust silos. The ATEX/IECEx certified system uses 80GHz FMCW radar to provide real-time 3D surface mapping. The Inventory Blind Spot: Why Mass Extrapolation & Single-Point Leveling Fail For decades, mine operators and bulk material handling facilities have relied on mass extrapolation via belt scales or single-point level measurement to estimate inventory. However, calculating theoretical weight or measuring a single vertical distance does not constitute true inventory management. Bulk solids behave unpredictably. Heavy dust generated during crushing, loading, and feeding operations, coupled with variable moisture and material discharge dynamics, frequently complicates the environment inside silos, making it difficult to calculate the volume of materials accurately. When management relies on legacy measurement paradigms, they operate with a critical operational blind spot: * Mass Extrapolation (Belt Scales): Relies on input/output throughput formulas. Cumulative measurement errors compound rapidly over time and fail to account for material compaction or structural hang-ups,…

The one-piece XTI bursting disc from Bormann & Neupert by BS&B features a weld-free design. Machined from solid material, it provides leak-free pressure relief for demanding high-pressure hydrogen processes. Seamless design for maximum leak-tightness In critical pressure applications handling hydrogen, the leak-tightness of all components is essential for safe operation. The new XTI bursting disc from Bormann & Neupert by BS&B is machined entirely from solid stock. By dispensing with welded seams, the design eliminates potential weak points and join lines, ensuring total process reliability and complete leak-tightness. Compact structure and precise response The weld-free construction renders the bursting disc lightweight and compact, making it suitable for mobile applications or restricted installation spaces. The XTI disc allows a continuous operating pressure of up to 80 percent of its minimum burst pressure. Integrated cross-scoring guarantees fragment-free pressure relief upon activation, protecting downstream plant equipment. Custom fabrication and exhibition showcase BS&B manufactures the maintenance-free XTI bursting discs in diameters ranging from 0.25 to 1 inch…

Akona Process Solutions will demonstrate complete powder handling and material processing capabilities at the PPMA Show 2026. The company brings together Cablevey, Kason, Marion and Spiroflow technology. Integrated powder handling solutions Akona Process Solutions will return to the PPMA Show 2026 on Stand B76, presenting integrated powder handling and material processing technology from its four specialist brands: Cablevey, Kason, Marion and Spiroflow. Exhibited processing and conveying technology Visitors will see a selected equipment range, including a Cablevey tubular drag conveyor, a Kason Centri-Sifter centrifugal screener, a Spiroflow flexible screw conveyor with a sack tip station, and a Marion horizontal mixer. Complete systems from a single source Serving industries such as food, pharmaceutical, chemical, minerals and pet food, Akona combines conveying, screening and mixing expertise into single-source solutions designed to improve product quality and operational efficiency. Expert advice for process optimization Throughout the event, application engineers will be available to discuss manufacturing challenges and recommend tailored solutions for upgrading existing…

Elit Process delivers high-quality raw material and industrial silos with professional manufacturing, transportation, installation and site supervision, backed by engineering expertise, proven know-how and fast project response. Raw material and industrial silos are critical components of modern bulk material handling systems. They provide safe, efficient and controlled storage for materials such as cement, minerals, chemicals, food products and other powders and granules. At Elit Process, we manage the complete silo process from engineering and manufacturing to transportation, installation and site supervision. Each industrial silo is designed according to the specific material, capacity, process and site requirements. Our strength comes from combining engineering experience, manufacturing quality and practical know-how. We focus on dimensional accuracy, structural reliability, high-quality fabrication and seamless integration with other process equipment. Professional transportation and installation are equally important. Our experienced team supports silo assembly and site supervision, helping ensure correct positioning, alignment, safe installation and compliance with project requirements.…

The MOLOSroto DF28-SD1V is the world’s only rotating-blade level transmitter with an integrated protection roof for use as a full-level transmitter in bunkers or silos for heavy and coarse-grained bulk materials. The measuring blade of the MOLOSroto DF28-SD is 4 mm thick and is further protected by an integrated protection roof at the end of the protection tube. This makes this rotary blade level switch ideally suited for reliable level measurement in heavy and coarse-grained bulk materials such as gravel or coal. The robust protection tube is available in lengths of up to 6,000 mm, and the vane shaft can be stabilized at the end of the protection tube with an additional ball bearing if necessary, allowing for angled installation. The DF28 rotary blade level indicator is part of the proven MOLOSroto series and thus offers all the corresponding advantages. These include resistance to pressure, dust, buildup, and the electrical conductivity of the bulk material. In addition, this measuring device can be used at temperatures ranging from -40 °C to +500 °C. Stainless steel housings are available, as are ATEX certifications for use in areas at risk of dust and gas explosions.

The white paper highlights six common problems encountered when inspecting bucket elevators – ranging from worn components and damaged buckets to chain wear and loose fastenings – and provides practical recommendations. Periodic inspections of bucket elevators should be an essential part of any maintenance program. Often it is helpful to conduct these with a trusted vendor who can provide insight into solutions that go beyond just part replacement. The following are examples of common issues found during bucket elevator inspection programmes conducted by 4B. This paper will provide suggestions on what to look for and explain the consequences of each issue. Common issues # Worn / Loose Slide Lagging # Broken Buckets # Excessive Bucket Wear # Loose Sprocket on Head Shaft # Chain Wear # Loose Fasteners In this article we have shared six common problems identified during 4B bucket elevator inspections. Many other issues can arise and our team of bucket elevator specialists is qualified to inspect and provide solutions to help bring your bucket elevator back to its optimum performance. Contact 4B book your bucket elevator inspection.

Payper highlights how advanced weighing controllers optimise dynamic dosing in high-speed bagging systems. Real-time algorithms eliminate overfilling and boost productivity. Challenges in Dynamic Bagging Weighing In high-capacity bagging installations operating at speeds above 2,000 bags per hour, maintaining weighing precision within a few grams requires real-time control of product velocity, flow behaviour, vibrations, and material remaining in flight. To address these variables, Payper has developed proprietary weighing control technologies that integrate electronics, software, and mechanical systems. Dual-Flow Dosing and Flying Product Control Most industrial dosing systems rely on a dual-flow strategy, combining a rapid coarse feeding phase with a fine adjustment stage. Because bulk materials continue moving after the feed closure signal, advanced algorithms must anticipate material behaviour and accurately calculate the in-flight product. This prevents systematic overfilling without requiring long stabilization pauses for impact forces and mechanical vibrations. Closed-Loop Communication Boosts Output Integration between the weighing…

Improvement of production processes, reduction of manual errors; real-time monitoring and control; improved documentation and traceability; support in decision-making Sachtleben Technology’s Owl Eye is a central digitization platform for the collection of operational data. This platform is characterized by the seamless integration of a range of precise measurement tools that enable comprehensive and timely collection of critical operational data. The collected data is processed and visualized by a powerful database application and made available to users via various interfaces. Owl Eye® serves as a key resource for companies looking for ways to improve operational transparency, increase efficiency and gain deep insight into their production processes. Five reasons why digitization pays off: # Improve production processes; Digital monitoring of plant utilization and capacity enables detailed analysis of production processes. Real-time data allows bottlenecks to be quickly identified and adjustments made to increase efficiency. This leads to optimized utilization of production capacity and a reduction in idle time. # Reduce…

Grieshaber Group opens Allgeirhof Training Center. After extensive renovation, a traditional Black Forest farmhouse was transformed into a unique venue for the exchange of knowledge and face-to-face contact. Schiltach/Wolfach. The Grieshaber Group has officially opened the Allgeirhof Training Center. After extensive renovation, a traditional Black Forest farmhouse was transformed into a unique venue for the exchange of knowledge and face-to-face contact. For the sister companies VEGA, Grieshaber Precision and Supfina, this project is an investment not only in modern professional development, but also in the Black Forest as a long-term location. Tradition and future Spanning some 1,750 square metres, Allgeirhof combines historic architecture with state-of-the-art technology. The characteristic Black Forest farmhouse façade was immaculately preserved, whilst the interior of the building underwent a complete restructuring. Classrooms for practical and theoretical training enable highly specialised instruction; the installed state-of-the-art media technology supports hybrid training formats. “Allgeirhof embodies the blend of tradition and innovation. With this special venue,…

KMH's Powder Coating 2.0 for piping systems offers enhanced electrical conductivity, superior corrosion protection, and FDA/REACH conformity for bulk material handling. One surface. Multiple functions. More efficiency for you. KMH introduces Powder Coating 2.0 for piping systems as of September 2026. Conventional powder coating has been a proven method for more than seven decades, helping to improve the durability and resistance of piping systems while enhancing their appearance. So far, so good. But at KMH, development certainly hasn’t stopped there. With our new-generation powder coating, our piping systems don’t just become more resistant – the surface itself takes on multiple functions. Things are getting SAFERER at KMH. Let’s go! What makes it special? The surface does more than simply protect against external influences. High electrical conductivity, optimised corrosion protection, and FDA and REACH conformity are combined in our coating. Our best electrical conductivity yet – integrated, not added One key advantage is the coating’s integrated electrical conductivity. This can reduce the need for additional grounding…

Poeth's rotary silo discharge system ensures controlled flow of challenging, bridging-prone bulk solids, preventing compaction and blockages. Reliable discharge from silos containing difficult-flowing and bridging-prone products is a well-known challenge in the bulk solids industry. Products such as whey fat concentrates, cocoa cake and other cohesive bulk materials can form bridges above the silo outlet. This can result in an irregular product flow or even complete blockage of the silo outlet. For these applications, Poeth uses a rotary silo discharge system. The product at the bottom of the silo is mechanically activated by a slowly rotating discharge element. This element covers a large area of the silo bottom and moves the material in a controlled manner towards one or multiple outlets. Alternative to a vibrating bin discharger Vibrating bin dischargers or vibrators are frequently used to promote product flow from silos. However, for certain products, vibration can have the opposite effect. Materials that are sensitive to compaction may become increasingly compacted or consolidated when exposed to prolonged…

Waste Overall Solutions and singold jointly developed a trolley-mounted solution that enables a single distance knocker to reach the entire length of a rotary drum. When damp fly ash adheres to the inner wall of a rotary drum, production downtime and labour-intensive cleaning operations are only a matter of time. This was the challenge faced by Waste Overall Solutions S.A. Through close development collaboration between the Greek waste management specialist and singold gerätetechnik gmbh, a simple yet highly innovative solution… When damp fly ash adheres to the inner wall of a rotary drum, production downtime and labour-intensive cleaning operations are only a matter of time. This was the challenge faced by Waste Overall Solutions S.A. Through close development collaboration between the Greek waste management specialist and singold gerätetechnik gmbh, a simple yet highly innovative solution was created: a pneumatic singold QJ 80 Distance Knocker mounted on a movable carriage, enabling it to access virtually the entire length of the rotating drum. The challenge What begins as a thin layer gradually builds up with every revolution…

At Powtech Technopharm 2026, the focus will be on standardized filling and bagging systems, automated fine-thread closures, dust-free vacuum packaging, integrated robotic labeling and Packaging as a Service for greater process reliability. At Powtech Technopharm 2026 from September 29 to October 1, 2026, Greif-Velox will present solutions for filling, bagging and palletizing powders, granules and liquids in Hall 9, Booth 9-450. Two applications can be experienced live at the booth: the ValvoSeal Safe ultrasonic sealing solution and a Bizerba label robot for automated drum labeling. In addition, Greif-Velox will provide information on standardized packaging systems, the automation of previously manual process steps and new models for the flexible use of packaging technology. MOIN Powtech – Machines. Original. Innovative. North. Under the motto “MOIN Powtech,” Greif-Velox will present its range of solutions from individual machines to complete packaging lines. The portfolio includes systems for valve bags and FIBCs as well as solutions for canisters, drums and IBCs, complemented by palletizing, service and digitalization solutions. Essential Line: standardized solutions for typical applications With…

WtE plants manage diverse bulk materials. Radar scanners, level sensors, and point switches optimize inventory in pits, hoppers, and silos. Waste-to-energy (WtE) plants handle a variety of materials, including incoming waste, combustion residues, flue gas treatment reagents, and leachate. These materials can create different measurement challenges, such as dust, fog, high humidity, material buildup, corrosion, and irregular material surfaces. For this reason, WtE plants often require different monitoring technologies for different process areas. 3D radar scanning, radar level measurement, laser scanning, and point-level switches can be selected according to the material, operating conditions, and monitoring requirements. Monitoring Challenges Across Waste-to-Energy Plants Waste Storage Pits Waste storage pits contain mixed and irregular materials that are constantly changing. Moisture, fog, dust, and odors can also make visual inspection difficult. A 3DPro2300 Radar Scanner can scan the material surface and generate a three-dimensional model, providing information about material height, surface distribution,…

amixon® has been developing precision mixers for the production of dietary supplements, vitamin mixtures, and sports nutrition for over 40 years. This article provides an overview of the key process requirements in dietary supplement manufacturing based on amixon®'s application experience. Dietary supplements are legally classified as foodstuffs, but in practice they are closer to pharmaceuticals. Complex formulations with vitamins, probiotics, plant extracts, and bioactive substances require reproducible processes, complete documentation, and GMP-compliant equipment. Contract manufacturers face an additional challenge: multiple recipes every day, in the same machines, with maximum demands on allergen management and cleanability. Four core challenges in process engineering * Homogeneity and dosing accuracy: Active ingredients must be distributed identically in each portion. The benchmark is a standard deviation of less than 1% in mixing quality. * Protection of sensitive ingredients: Proteins, probiotics, and vitamins are sensitive to heat and shear forces. Suitable mixers operate at low peripheral speeds and…

Greif-Velox has launched the Essential Line, a range of standardized bagging and filling equipment. The pre-configured machines offer short delivery times for around 80 percent of typical industrial applications. Standardised technology for fast availability With the Essential Line, Greif-Velox has introduced a new portfolio of pre-configured packaging and filling systems. Designed to cover approximately 80 percent of typical industrial applications, the systems feature a delivery lead time of around four weeks. The concept targets companies seeking proven technology without the overhead of custom engineering, helping to reduce integration and maintenance expenses. Bagging equipment for powdered bulk solids For solid materials, the product line includes the BVP Essential gross pneumatic packer. Handling bulk densities from 350 to 800 g/l, the unit fills 100 to 140 valve bags per hour made of paper or PE woven fabric. It is available in four expansion stages and can be extended from manual operation to a fully automated packaging process. Additionally, the VeloVac Essential provides a vacuum bagging system for the low-dust packaging of ultra-light powders such as carbon black…

The growing market for longevity ingredients requires sophisticated process engineering. Powtech Technopharm 2026 will showcase industrial solutions for purification, drying, and solids formulation. From niche research to an industrial growth market Just a few years ago, “longevity” was a term confined to research labs and California startups. Today, it has become a consumer goods segment experiencing double-digit growth. According to a market study by The Business Research Company, the market for longevity supplements – that is, dietary supplements aimed at healthy aging and cellular function – alone is projected to rise from $8.8 billion in 2025 to $14.3 billion in 2030. If we broaden the market definition to include anti-aging medications, diagnostics, and wellness, forecasts suggest that market volumes will exceed $60 billion over the coming decade. The most important driver is demographics: The World Health Organization (WHO) estimates that the number of people aged 60 and older worldwide will rise from about one billion in 2020 to approximately 1.4 billion in 2030. Added to this is a shift in mindset. Consumers are increasingly investing in prevention…