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Process Instrumentation Maintenance: Best Practices to Ensure Accuracy
Process Instrumentation Maintenance: Best Practices to Ensure Accuracy
In industrial manufacturing, process instruments are critical for ensuring process safe and efficient operations. Whether measuring temperature, pressure, flow, or liquid levels, the precision and reliability of these instruments directly impact production efficiency and product quality. However, optimal performance isn’t achieved once. It is built on a foundation of consistent maintenance and swift technical support. Why is Daily Maintenance Essential? Industrial instruments are constantly exposed to environmental factors, varying media, and mechanical vibrations, which can lead to measurement drift or failure. Proper maintenance provides: -Guaranteed Measurement Accuracy: Ensures precise data and prevents drift from affecting production decisions. -Extended Equipment Lifespan: Reduces wear, corrosion, and aging. -Minimized Downtime: Early detection of potential issues prevents sudden failures and production halts. -Reduced Costs: Lowers long-term repair and
24.04.2026  |  155x  |  Product news  | 
Rettar 3D Radar Tech Brings Precision to Sorghum Silo Inventory Rettar’s 3DPro2300 Radar Scanner replaces manual grain auditing with AI-driven 3D modeling. It eliminates safety risks and production downtime by providing real-time, high-precision inventory data in high-dust environments.
Rettar 3D Radar Tech Brings Precision to Sorghum Silo Inventory
Rettar’s 3DPro2300 Radar Scanner replaces manual grain auditing with AI-driven 3D modeling. It eliminates safety risks and production downtime by providing real-time, high-precision inventory data in high-dust environments. The Risks of Manual Auditing in Modern Grain Storage Managing a household pantry is simple, one glance tells you when to restock. However, for industrial silos holding thousands of tons of sorghum, managers often face the dilemma of ”having grain in storage but no data in hand.” These silos, standing dozens of meters high, make it nearly impossible to gauge actual inventory. Relying on estimates is inaccurate, and sending personnel inside is a major safety liability. Rettar has introduced a revolutionary solution to this long-standing industry challenge. The 3DPro2300 Radar Scanner acts as both ”eyes” and a ”brain” for silos, providing real-time, precise, and safe insights into material volume without ever opening the hatch or stopping production. In the brewing, feed processing, and bulk grain storage sectors, precise inventory directly impacts cost control and audit accuracy. Traditional methods struggle with significant safety risks, operational downtime,
22.04.2026  |  544x  |  Product news  | 
Over 20 partners at GREIF-VELOX CONNECT 2026 showcase solutions How can filling and bagging systems for bulk materials be operated more efficiently?
This question is at the core of GREIF-VELOX CONNECT 2026, taking place on June 9, 2026, in Lübeck.
The event focuses on integrated packaging solutions for bulk material
Over 20 partners at GREIF-VELOX CONNECT 2026 showcase solutions
How can filling and bagging systems for bulk materials be operated more efficiently? This question is at the core of GREIF-VELOX CONNECT 2026, taking place on June 9, 2026, in Lübeck. The event focuses on integrated packaging solutions for bulk material Increasing efficiency in bulk material processes: a system-wide perspective In many bulk material production environments, optimization potential does not lie in individual machines, but in the interaction of processes. Typical challenges include: - Fluctuating throughput in bagging systems - Downtime and unplanned maintenance - Interface issues between filling, conveying, and palletizing - Increasing demands for flexibility and product changeovers GREIF-VELOX CONNECT demonstrates practical approaches to addressing these challenges through system-oriented filling and packaging solutions. Technology partners across the entire process chain A key element of the event is the collaboration with specialized technology companies covering different areas of modern packaging processes. Participating partners include: - Bischof+Klein – packaging solutions for industrial applications - Bizerba – weighing and inspection technology - Bluhm Systeme –
22.04.2026  |  261x  |  Press release  | 
Precision That Lasts: UWT Level Sensors Prove 35-Year Durability After three decades in continuous operation, a recent site inspection of five plastic granule silos revealed that UWT’s level sensors, manufactured in 1990, still provide flawless measurement signals for the plastics industry.
Precision That Lasts: UWT Level Sensors Prove 35-Year Durability
After three decades in continuous operation, a recent site inspection of five plastic granule silos revealed that UWT’s level sensors, manufactured in 1990, still provide flawless measurement signals for the plastics industry. Solving Inefficiency in Granule Storage Management At an industrial facility with 9-meter silos for plastic granules, operators struggled with unreliable level data for years. This lack of transparency forced reactive ordering rather than strategic planning, leading to increased costs and wasted effort during periods of fluctuating plastic prices. Accurate data isn’t just a technical requirement; it’s a financial necessity for modern supply chain management. A Surprising Discovery of 1990s Engineering A technical audit by UWT’s service team revealed that the silos were equipped with SLS 100 mechanical plumb bob systems; the direct predecessor to the current NivoBob series. These units, manufactured on February 13, 1990, had survived over 35 years of continuous industrial use. The discovery underscores a technical design so robust that it remains functional well beyond typical industry life cycles. Root Cause Analysis Vindicates Sensor Performance The technical
22.04.2026  |  281x  |  Product description  |   | 
Mixing  technology for products in the food ingredients industry amixon develops and builds mixing technology for food ingredients applications, focusing on homogeneity, product protection, and process safety.
Mixing technology for products in the food ingredients industry
amixon develops and builds mixing technology for food ingredients applications, focusing on homogeneity, product protection, and process safety. Products of the food ingredients industry Food Ingredients are the functional building blocks of modern food. They determine texture, taste, stability, and processability - often in very small doses, but with a great effect. Whether stabilizers, emulsifiers, flavors, or functional blends: the quality of a final product depends on the even distribution of its ingredients. Manufacturers of Food Ingredients work with highly concentrated recipes, sensitive additives, and varying applications. Their products are further processed - in baked goods, dairy products, beverages, or ready-to-eat concepts - and must function reliably there. Accordingly, the requirements for mixing technology, process stability, and hygiene are high. Typical products and terms in the field of Food Ingredients: - Food stabilizers and texturizers - Flavors and flavor precursors - Emulsifiers and functional additives - Starch, sugar, and their derivatives - Functional and enriched ingredient
21.04.2026  |  331x  |  Press release  | 
Control butterfly valve for the pharma industry WAREX VALVE GmbH is expanding its product portfolio with the CST DN100 process butterfly valve, designed for demanding applications.
Control butterfly valve for the pharma industry
WAREX VALVE GmbH is expanding its product portfolio with the CST DN100 process butterfly valve, designed for demanding applications. WAREX VALVE GmbH, based in Senden, is expanding its portfolio of high-quality industrial valves with a process butterfly valve specifically developed for demanding applications. The shut-off and control butterfly valve Type CST DN100 has been designed for use in process air handling within pharmaceutical plants, combining hygienic design with precise control technology and maximum operational safety. For a current project, 7 units have already been successfully manufactured and delivered. Stainless Steel Housing Tailored to Customer Requirements A key differentiating feature of the new valve is its fully stainless steel housing made from material 1.4404. While standard butterfly valves are often made from cast materials, this solution was implemented in response to specific customer requirements using a highly corrosion-resistant stainless steel design. Especially in sensitive industries such as pharmaceuticals, where cleanliness, cleanability, and material resistance
20.04.2026  |  365x  |  Product news  | 
Powder Samplers Optimised for Uniformity and Material Complexity Future-proof powder samplers, built for precision, flexibility, and compliance across every industry and powder type.
Powder Samplers Optimised for Uniformity and Material Complexity
Future-proof powder samplers, built for precision, flexibility, and compliance across every industry and powder type. In sectors where accuracy, cleanliness, and consistency are critical, Trantec auger powder samplers are redefining standards for reliable, contamination-free sampling. Designed to handle both free-flowing and challenging powders, these systems streamline quality control while ensuring top-tier operational efficiency and full regulatory compliance. Achieve Uniform Sampling Versatility lies at the core of Trantec’s innovation. Through its specialist division, Augers UK, Trantec offers a wide range of interchangeable augers, precision-engineered to suit specific material types. Whether it’s free-flowing substances like sugar or salt, or sticky, oily powders such as cocoa or whey, there’s a tailored auger design to match. Trantec’s deep understanding of powder behaviour also allows them to craft augers that handle complex blends, like nutraceutical premixes, ensuring uniform sampling across fine particles and larger granules, preventing separation and ensuring
20.04.2026  |  1498x  |  Product news  | 
Smartphone solution for mobile moisture measurement Apps make mobile measurements more efficient. Discover how Ludwig is turning the smartphone into an intelligent interface for precise moisture measurement and rapid data evaluation.
Smartphone solution for mobile moisture measurement
Apps make mobile measurements more efficient. Discover how Ludwig is turning the smartphone into an intelligent interface for precise moisture measurement and rapid data evaluation. Modern app solutions provide maximum flexibility Smartphones are everywhere and, thanks to apps, are ideally suited for mobile measurement tasks. The widespread use of operating systems allows easy access via the app store. This means important measurement data is available at all times, can be retrieved quickly, and can be shared effortlessly with other users—the perfect basis for a mobile moisture measurement system. Intuitive operation for the FL-Mobimic-Profi Check Ludwig has developed an Android app for the FL-Mobimic-Profi Check measuring device, which is available for free in the Google Play Store. The focus is on an intuitive user interface. Pre-calibrated calibration curves in a favorites list make getting started easier, while users can add their own curves for specific media at any time. Precise analysis and efficient quality control The app enables automatic mean and median calculations, which is particularly helpful during raw material delivery
20.04.2026  |  332x  |  Product news  | 
3DPro2300 Radar Scanner: Reshaping Coal Silo Management RETTAR’s 3DPro2300 Radar Scanner revolutionizes coal silo management with 180°x360° scanning. By eliminating blind spots and providing real-time 3D data, it ensures precise inventory control and enhanced safety for thermal power plants.
3DPro2300 Radar Scanner: Reshaping Coal Silo Management
RETTAR’s 3DPro2300 Radar Scanner revolutionizes coal silo management with 180°x360° scanning. By eliminating blind spots and providing real-time 3D data, it ensures precise inventory control and enhanced safety for thermal power plants. In the production chain of thermal power plants, accurately mastering the amount of coal inside storage silos and monitoring the surface morphology is directly related to the stability of fuel supply, cost control, and production safety. However, traditional measurement methods often fall short when facing the large-scale coal silos common in power plants, suffering from numerous blind spots, low precision, and delayed information that fail to meet actual operational needs. Precise measurement The 3DPro2300 Radar Scanner, specifically designed by BEIJING RETTAR TECHNOLOGY CO., LTD. for such industrial scenarios, is becoming a key tool to break through the bottlenecks of precise measurement in power plant coal silos. Its core value lies in completely solving the main pain points of large silo measurement: * Comprehensive All-Around Scanning; Featuring a 180° x 360° full-space scanning capability, the device performs a complete and seamless 3D scan of the entire
17.04.2026  |  495x  |  Product news  | 
New Dealer in South East UK for CASE Construction Equipment  CASE is pleased to announce the strategic appointment of Ernest Doe & Sons Ltd as its new authorised dealer for the South East—reinforcing CASE’s presence in a key UK construction
New Dealer in South East UK for CASE Construction Equipment
CASE is pleased to announce the strategic appointment of Ernest Doe & Sons Ltd as its new authorised dealer for the South East—reinforcing CASE’s presence in a key UK construction CASE is pleased to announce the strategic appointment of Ernest Doe & Sons Ltd as its new authorised dealer for the South East—reinforcing CASE’s presence in a key UK construction market and strengthening customer coverage with end-to-end sales, parts and service support across the full CASE Construction Equipment range. This appointment offers customers access to the complete CASE Construction Equipment range backed by a highly experienced and knowledgeable team, and responsive Aftersales support. Aftersales is enhanced through parts supply via the UK distribution centre in Daventry and supported by CASE’s European network, enabling true overnight parts availability and helping to ensure high levels of customer service and machine uptime. “We are delighted to welcome Ernest Doe & Sons Ltd to the CASE Construction Equipment dealer network as our official partner for the Southeast of the UK. With a heritage that spans decades, Ernest Doe has built an outstanding
17.04.2026  |  084x  |  Press release  | 
CASE 2026 Dealer Convention: Scaling Growth from Lecce CASE Construction Equipment gathered 120 European dealer partners at its Lecce plant for the 2026 Dealer Convention, focusing on strategic innovation, manufacturing excellence, and the power of collaborative growth.
CASE 2026 Dealer Convention: Scaling Growth from Lecce
CASE Construction Equipment gathered 120 European dealer partners at its Lecce plant for the 2026 Dealer Convention, focusing on strategic innovation, manufacturing excellence, and the power of collaborative growth. Lecce: A Manufacturing Hub for Global Innovation CASE Construction Equipment hosted its 2026 European Dealer Convention in Lecce, bringing together 120 participants from more than 60 dealerships across Europe. The event served as a key moment to align on strategy, share insights, and reinforce the company’s commitment to growth through strong partnerships. The event took place at one of CNH’s most important industrial sites, highlighting the strategic role of the Lecce plant as both a manufacturing hub and a center of innovation. With significant ongoing investments in technology, capacity and sustainability, the facility represents a cornerstone of CASE’s global operations. Strategic Roadmaps for an Evolving European Market During the event, CASE leadership outlined the company’s strategic direction, confirming Europe as a core market, with the dealer network recognized as a fundamental driver of customer value and business success. The comprehensive
17.04.2026  |  092x  |  Press release  | 
Efficient fiber packaging: From handling to valve bags Fibers place high demands on processing – from material handling to filling. A fully automated vacuum bagging line shows how process stability, product quality, and logistics efficiency can be significantly improved.
Efficient fiber packaging: From handling to valve bags
Fibers place high demands on processing – from material handling to filling. A fully automated vacuum bagging line shows how process stability, product quality, and logistics efficiency can be significantly improved. Why ship air? Extremely lightweight products with high air retention pose specific challenges throughout the entire process chain. Especially when handling fibers challenges begin long before the actual filling step, because fibers are not a standard bulk material. Not only the filling process In addition to the filling process itself, material handling upstream of the filling system plays a critical role in ensuring overall process stability. Irregular feeding, inconsistent distribution within the pre-hopper, and entrained air directly impact the efficiency and quality of downstream packaging. Challenges in fiber processing - inconsistent feeding of the pre-hopper - bridging and unstable material flow - high air content within the product - fluctuating filling weights - unstable bag filling behavior - bag inflation during the filling process - fiber fly and release of fine particles - reduced payload per bag - limited shape stability during transport -
16.04.2026  |  338x  |  Press release  | 
RETTAR Na22 Density Meter: Maintenance-Free Slurry Monitoring Accurate slurry measurement is vital for iron ore processing. RETTAR’s Na22 Density Meter offers a non-contact, exempt-source solution that eliminates probe wear and simplifies compliance while ensuring operational stability.
RETTAR Na22 Density Meter: Maintenance-Free Slurry Monitoring
Accurate slurry measurement is vital for iron ore processing. RETTAR’s Na22 Density Meter offers a non-contact, exempt-source solution that eliminates probe wear and simplifies compliance while ensuring operational stability. The Critical Challenges of Slurry Concentration Monitoring In the processing of iron ore, particularly during dehydration and tailings transport, measuring the concentration of slurry inside pipelines is a critical task. If these levels are not monitored accurately, it can lead to serious operational failures. Traditional contact-style meters often struggle in these environments because their probes are directly exposed to the abrasive slurry, leading to constant wear, scaling, and the need for frequent recalibration. The Financial and Operational Risks of Unreliable Data Operators in the mining industry face three main risks when concentration data is unreliable: * Wasted Chemicals: The amount of flocculants used depends entirely on the slurry’s thickness. Inaccurate data leads to either wasting expensive chemicals or failing to treat the material properly. * Pipeline Blockages: If the slurry becomes too thick and the system doesn’t catch it, pipes can clog
16.04.2026  |  571x  |  Product news  | 
Hygienic Level Control: UWT Optimizes Ice Cream Production To ensure premium quality in ice cream production, raw milk must be handled with extreme care. UWT’s advanced radar and vibration sensors provide the precision and hygiene needed to master complex dairy processing environments.
Hygienic Level Control: UWT Optimizes Ice Cream Production
To ensure premium quality in ice cream production, raw milk must be handled with extreme care. UWT’s advanced radar and vibration sensors provide the precision and hygiene needed to master complex dairy processing environments. Navigating the Complexities of Dairy Processing Ice cream is one of the world’s favorite foods. At the start of production, raw milk must be stored under strictly controlled hygienic conditions. Reliable level measurement plays a key role in ensuring smooth processes, enabling efficient cleaning cycles, and allowing flexible integration into dairy applications. In a typical ice cream production plant, raw milk is temporarily held in an agitated vessel before further processing. At the same time, challenges such as agitators, confined installation conditions in outlet pipes, and regular CIP/SIP cleaning cycles must be addressed. Process Challenges * High hygiene requirements for raw milk handling * Frequent cleaning with chemically demanding CIP/SIP processes * Agitators influencing the product surface * Limited installation space in outlet piping Radar and Vibration Technology Combined For continuous level monitoring, a NivoRadar® NR 8400 is installed
16.04.2026  |  443x  |  Product description  |   | 
2-day in-depth course: Pneumatic Conveying System Design 2 day in-depth short course for Engineers involved in the design or troubleshooting of pneumatic conveying systems
2-day in-depth course: Pneumatic Conveying System Design
2 day in-depth short course for Engineers involved in the design or troubleshooting of pneumatic conveying systems If you are tasked with designing Pneumatic Conveying systems, this course is designed for you. An advanced in-depth exploration of detailed calculations for design of pneumatic pipelines and specifying plant. The course will cover: * Lean versus dense phase – relative advantages in practical application, and applicability to different materials; * A detailed look at obtaining conveying information for the material to be handled, and how to scale this up for pipeline design; * Different equations for predicting pipeline pressure drop and throughput; * Stepped bore pipelines – how they enhance system performance and reduce problems, and how to design them; * Differences in powder behaviour; * A detailed look at bends; radius, pressure drop, wear, particle damage and material build-up; * Air humidity effects – psychrometry and moisture calculations, and controlling interaction or airborne moisture with the powder; * Practical details – choice
16.04.2026  |  465x  |  Product news  | 
Ebbecke in the Washington Post
Ebbecke in the Washington Post
Axel Ebbecke, chief executive of A. Ebbecke Verfahrenstechnik, a German producer of specialized industrial powders, said the war had sent shipping costs for key ingredients arriving from the Middle East soaring by 40 percent as cargo vessels must sail thousands of miles out of their way to detour around the Cape of Good Hope. One positive, Ebbecke said, was increased sales to the U.S. military, including new specialized masks his company makes for when fires break out aboard ships. That growing market, coupled with what he expects to be higher German electricity prices due to the war — on top of prices that he said are already three times higher than in the U.S. — has led him to consider relocating more operations to the United States. “We are just in concrete planning in Florida”, he said.
15.04.2026  |  303x  |  Press release  | 
Precision Flow: Poeth’s New Belt Weigher for Bulk Solids Poeth introduces its Inline Belt Weighing System, designed to provide real-time material flow data in harsh industrial environments. High accuracy and seamless integration ensure process stability where every ton counts.
Precision Flow: Poeth’s New Belt Weigher for Bulk Solids
Poeth introduces its Inline Belt Weighing System, designed to provide real-time material flow data in harsh industrial environments. High accuracy and seamless integration ensure process stability where every ton counts. In bulk material handling, insight into material flow is not optional—it is essential. Whether in mining, recycling, cement, or food processing, operators rely on accurate and continuous weighing data to keep processes stable, efficient, and under control. Conveyor belt weighing systems (belt weighers) are a proven solution to measure material flow directly on the conveyor. By providing real-time data without interrupting the process, they form a critical link between production and process control. Engineering Precision for Real-World Accuracy In practice, achieving reliable weighing results on a conveyor is not just about placing a scale under a belt. External influences such as vibrations, belt tension, material build-up, and environmental conditions all impact measurement accuracy. A well-designed belt weighing system combines robust mechanics with high-quality signal processing. At the core of the system, a dedicated weighing controller translates load cell
14.04.2026  |  388x  |  Product news  | 
AirScrape: Venturi Power from Formula 1 – Revolutionizing Dust Control Contact free skirting system with the Formula 1 ground effect is an absolute game changer for the operation of conveyor belts. Dust free without maintenance
AirScrape: Venturi Power from Formula 1 – Revolutionizing Dust Control
Contact free skirting system with the Formula 1 ground effect is an absolute game changer for the operation of conveyor belts. Dust free without maintenance Experience the game-changing Venturi effect that propelled Formula 1 cars to new speeds: Accelerated airflow through precision channels creates powerful low-pressure suction, just like F1’s ground-effect underbodies. Our AirScrape applies this physics masterpiece contact-free to conveyor belts – sealing edges without skirts or vacuums for zero dust escape, minimal wear, and maximum uptime. AirScrape: F1 Precision for Industrial Power * Proven Efficiency: Reduces dust by up to 95%, cuts cleaning downtime by 80%. * Maintenance-Free: No friction, lasts years in harsh mining environments. * Versatile Fit: Real-time adjustable for belt widths 500–3000 mm, speeds up to unlimited high speed. * Transform your bulk handling like F1 transformed racing: Faster, cleaner, unstoppable. Contact us today or see us on the next shows in Fort Lauderdale or Vancouver.
14.04.2026  |  300x  |  Product news  |   | 
Muller Beltex Enhances Bulk Safety with ATEX Monitoring Solutions Muller Beltex introduces a comprehensive suite of ATEX-certified process monitoring systems designed to mitigate explosion risks and optimize operational continuity in the global powder and bulk handling industry.
Muller Beltex Enhances Bulk Safety with ATEX Monitoring Solutions
Muller Beltex introduces a comprehensive suite of ATEX-certified process monitoring systems designed to mitigate explosion risks and optimize operational continuity in the global powder and bulk handling industry. Addressing Critical Hazards in Vertical Transport Statistics indicate that bucket elevators account for up to 40 percent of industrial dust explosions. To counter this, Muller Beltex provides specialized systems that target the primary ignition sources: friction, heat, and mechanical failure. These solutions are engineered to meet stringent ATEX directives, ensuring safe handling in hazardous environments. Advanced Misalignment Detection via Rub-Block Technology The Rub-Block system utilize PT100 temperature sensors to detect belt misalignment through real-time friction monitoring. Unlike traditional switches, the brass or stainless steel contact plates provide a continuous signal to PLC or SCADA systems. This allow operators to identify gradual off-tracking and implement pre-alarms before dangerous heat levels or equipment damage occur. Comprehensive Monitoring for Process Integrity * Bearing temperature sensors to prevent fatigue-related ignition. * Speed
13.04.2026  |  606x  |  Product news  | 
Gyraton Silo Mixer: Redefining Precision with 90% Less Energy The Gyraton silo mixer sets a new benchmark for large-scale mixing, delivering ultra-precise homogenization with only 5-10% of the energy used by conventional systems—a breakthrough in cost-effectiveness and compact design.
Gyraton Silo Mixer: Redefining Precision with 90% Less Energy
The Gyraton silo mixer sets a new benchmark for large-scale mixing, delivering ultra-precise homogenization with only 5-10% of the energy used by conventional systems—a breakthrough in cost-effectiveness and compact design. High Efficiency Through Tailored Power Scaling The Gyraton silo mixer is a precision mixer that sets new standards for mixing quality, flexibility, and cost-effectiveness. It delivers ideal mixing qualities while remaining maximumly efficient. Users determine the mixing time, and the motor size adapts precisely to it. For example, 22 kW of drive power is sufficient for mixing a 20 m³ batch. This is an efficiency advantage that has a direct impact on your operating costs. Compact Architecture for Lower Operational Costs The Gyraton® mixing silo requires only five to ten percent of the power of a conventional precision mixer, yet it homogenizes materials with the highest precision. The process is extremely gentle, and the silo is remarkably compact due to its cylindrical mixing chamber. A 70 m³ unit is less than 7.5 meters high—reducing chamber height by two-thirds compared to conical mixers. This saves energy during filling, reduces the need for extensive conveyor
13.04.2026  |  398x  |  Product news  | 
Precision in Focus: Mixing Technology for Supplements In the production of dietary supplements, food law and pharma standards merge. At Interpack, amixon shows how modern mixing concepts combine top homogeneity with maximum product protection.
Precision in Focus: Mixing Technology for Supplements
In the production of dietary supplements, food law and pharma standards merge. At Interpack, amixon shows how modern mixing concepts combine top homogeneity with maximum product protection. amixon at Interpack: Hall 1 Stand D18 For over 40 years, amixon has developed precision mixers for dietary supplements, vitamin blends, and sports nutrition. This article provides an overview of the key process requirements in supplement production based on amixon experience, showing how manufacturers can ensure mixing quality, gentle handling, and hygiene. Pharma Requirements in a Growing Supplement Market Dietary supplements are legally food but practically closer to pharmaceuticals. Complex formulations with vitamins, probiotics, and bioactive substances require reproducible processes and GMP-compliant plants. Contract manufacturers face the added challenge of multiple daily recipes in the same machines, demanding peak allergen management and cleanability. Four Pillars of Process Engineering Excellence # Homogeneity and dosing accuracy: Active ingredients must be identically distributed in every portion. The benchmark is a standard deviation in mixing quality
13.04.2026  |  382x  |  Press release  | 
Proven closed liquid transfer system in pharma processes In pharma production, internal liquid transfer is often seen as logistics, but it directly impacts process reliability, product quality, and reproducibility.
Proven closed liquid transfer system in pharma processes
In pharma production, internal liquid transfer is often seen as logistics, but it directly impacts process reliability, product quality, and reproducibility. In pharmaceutical production, internal liquid transfer is often still viewed as a purely logistical step. In reality, however, it has a direct impact on process reliability, product quality, and reproducibility. The CSTS (Closed Liquid TransferSystem) from Bolz Intec has been used in this context for years. It enables the closed transport of liquids between process stages such as reactors, filters, or dryers—without contact with the environment and without opening the system. During operation, several requirements are addressed simultaneously: The transfer is emission-free, the product remains in motion during transport, and both emptying and cleaning can be performed within the closed system. - Emission-free liquid transfer - Closed-loop process control without opening - Gentle mixing during transport - Complete emptying and integrated CIP cleaning - ATEX-compliant design for hazardous areas The combination of these functions reduces interfaces
13.04.2026  |  064x  |  Product description  | 
Precision and Safety in Enzyme Production Dosing Poeth built a new, high-precision automated dosing system designed for ultra-low dust emissions and seamless ERP integration.
Precision and Safety in Enzyme Production Dosing
Poeth built a new, high-precision automated dosing system designed for ultra-low dust emissions and seamless ERP integration. To meet the rising global demand for natural ingredients, a leading biotechnology firm has scaled its production of enzyme blends for the flour and bakery sectors. This expansion centers on a new, high-precision automated dosing system designed for ultra-low dust emissions and seamless ERP integration. Overcoming Complex Engineering Challenges The project demanded a delicate balance between extreme precision and rigorous safety standards. Key technical requirements included achieving a dosing accuracy of ±5 grams while maintaining dust emissions below 0.6 mg/m³. Furthermore, the solution had to be retrofitted into a space-constrained facility, requiring a design that facilitated easy cleaning and integrated both bulk flour handling and liquid dosing into existing mixing processes. Advanced Dust Containment and Ergonomics To protect operators from airborne particulates, the system utilizes dust-controlled bag dumping stations featuring laminar airflow. This
10.04.2026  |  1009x  |  Product news  | 
Precision in the Silo: 3D Radar for Smarter Inventory Accurate silo management is the backbone of feed production, yet traditional manual checks are riddled with errors and safety hazards. RETTAR’s 3DPro2300Easy Radar Scanner solves these issues with high-precision, unmanned sensing.
Precision in the Silo: 3D Radar for Smarter Inventory
Accurate silo management is the backbone of feed production, yet traditional manual checks are riddled with errors and safety hazards. RETTAR’s 3DPro2300Easy Radar Scanner solves these issues with high-precision, unmanned sensing. Overcoming the Flaws of Manual Inventory Methods In the feed and grain industries, managing finished product silos is a critical link for maintaining production continuity and quality stability. Accurately capturing the volume, mass, and distribution of feed within a silo is essential for inventory control and cost management. However, traditional measurement methods often fall short in efficiency, accuracy, and safety. To address these industrial bottlenecks, Beijing Rettar Technology Co., Ltd. (RETTAR) has introduced the 3DPro2300Easy Radar Scanner, a specialized 3D scanning solution designed to enable high-precision sensing and unmanned inventory management. Navigating Dust and Structural Obstacles in Silos Measuring finished feed inventory presents a unique set of technical difficulties that require robust industrial solutions. Manual ”dipping” or heavy-hammer measurements are highly susceptible to irregular topography and human error, while the high dust
10.04.2026  |  745x  |  Product news  | 
Bespoke Flexible Screw Conveyor for Wastewater Solids Handling Engineered flexible screw conveying solution for cohesive material handling in wastewater processes, designed to integrate with existing systems while supporting consistent flow.
Bespoke Flexible Screw Conveyor for Wastewater Solids Handling
Engineered flexible screw conveying solution for cohesive material handling in wastewater processes, designed to integrate with existing systems while supporting consistent flow. In wastewater treatment operations, handling dry, powdery and cohesive materials presents a number of practical challenges. Equipment must operate reliably while accommodating existing infrastructure and often restrictive layouts. Application Requirements and Integration Constraints In this application, a flexible screw conveyor system was engineered to promote smooth material flow when handling powdery, cohesive materials, while integrating with an existing roller conveyor system. The objective was to support consistent material transfer to the next stage of the process without introducing blockages, spillages, or increased maintenance requirements. The system was designed and manufactured in-house at Trantec Solids Handling’s facility in Stacksteads, Lancashire, ensuring full control over the engineering and fabrication process, supported by extensive experience in bulk solids handling applications. System Design and Engineering Approach A bespoke inlet
10.04.2026  |  224x  |  Product news  | 
Symach Enhances Potato Processing Efficiency at Coloma Farm Symach has released a new case study video featuring Coloma Farm, demonstrating how automated palletizing systems optimize packaging lines, reduce downtime, and improve reliability in bulk agricultural processing.
Symach Enhances Potato Processing Efficiency at Coloma Farm
Symach has released a new case study video featuring Coloma Farm, demonstrating how automated palletizing systems optimize packaging lines, reduce downtime, and improve reliability in bulk agricultural processing. Advanced Palletizing Solutions for the Potato Industry The featured video highlights the integration of Symach’s palletizing technology within Coloma Farm’s production environment. By automating the end-of-line process, the facility has achieved significant improvements in operational stability. The system is designed to handle the specific demands of the potato industry, ensuring that bulk products are stacked with precision to maintain load integrity during transport. The customer testimonial emphasizes several key advantages of the Symach installation: Focus on Engineering Quality and System Flexibility * High-quality machine construction for long-term durability. * System flexibility to adapt to varying packaging requirements. * Professional technical support and collaboration from the Symach team. * Increased daily production output through reduced manual intervention. Strategic Impact on Agricultural Production Lines This collaboration illustrates
10.04.2026  |  586x  |  Product news  |   | 
Maximum Precision for Industry: PCE Expands Expertise and Capacity Holistic Equipment Management by PCE Instruments: The Synergy of Manufacturing Competence and Manufacturer-Independent Calibration Expertise
Maximum Precision for Industry: PCE Expands Expertise and Capacity
Holistic Equipment Management by PCE Instruments: The Synergy of Manufacturing Competence and Manufacturer-Independent Calibration Expertise In industrial quality assurance, the reliability of measurement results is a fundamental prerequisite for stable processes. Particularly in the handling of bulk materials, where parameters such as temperature, humidity, and weight directly influence product quality, regular monitoring with calibrated measuring instruments is essential. PCE Instruments combines its technological experience as a manufacturer with the services of a specialized calibration laboratory. To meet the increasing demand for precise measurements and short turnaround times, the company is currently expanding its capacities significantly: the new calibration laboratory will be completed later this year, providing three times the floor space of the previous location to accommodate growing requirements for throughput and testing variety. A key aspect of this service offering is its manufacturer independence. In addition to maintaining its own measurement and testing equipment, PCE Instruments performs
08.04.2026  |  502x  |  Press release  | 
Gericke introduces GFS Gen3  A continuous manufacturing platform designed to make pharmaceutical production faster, simpler, and safer.  A platform approach built to support compliant manufacturing from clinical studies through long term production.
Gericke introduces GFS Gen3
A continuous manufacturing platform designed to make pharmaceutical production faster, simpler, and safer. A platform approach built to support compliant manufacturing from clinical studies through long term production. Gericke today announced the launch of the Gericke Formulation Skid GFS Gen3, a new continuous manufacturing platform for the formulation of OSD. It is designed to help pharmaceutical manufacturers progress faster, operate more simply, and maintain high levels of safety as process requirements evolve. Across the pharmaceutical industry, manufacturers face increasing pressure to progress efficiently while managing changing volumes, responding to containment needs, and growing regulatory expectations. Traditional batch approaches often rely on multiple systems and repeated qualification work, creating complexity, delays, and risk as processes move from one stage to the next. GFS Gen3 was developed to address these challenges through a platform based approach to continuous manufacturing — enabling a consistent process philosophy from early development through commercial production. The result is a system designed around three core principles: Fast From clinical
08.04.2026  |  593x  |  Product news  | 
Flexible screening, optimal output In the production of bulk materials, precise separation and sizing play a key role in ensuring product quality and process reliability.
Flexible screening, optimal output
In the production of bulk materials, precise separation and sizing play a key role in ensuring product quality and process reliability. SIFTOMAT – Plansifters for general industrial applications The SIFTOMAT is the standard model in the FUCHS range. It operates using an eccentric sifting movement, which enables gentle yet precise separation of bulk materials. Multiple sieve decks allow different fractions to be separated in a single pass – a benefit for companies seeking to optimise the efficiency of their production processes. The SIFTOMAT plansifter is used in the plastics industry for granules, as well as in the food and pharmaceutical industries for powders and pellets. Its modular design allows for quick sieve changes and flexible adaptation to varying production batches. The SIFTOMAT is for instance used in the pharmaceutical industry for pellets sizing. The sifting machine ensures consistent particle sizes and reduces downtime, thereby increasing the efficiency of the production line. SIFTOMAT mini – the compact solution for laboratory & pilot production For small batch sizes and
08.04.2026  |  202x  |  Product description  | 
Manganese Steel Wear Rails for Conveyor Drag Chains 4B Manganese Steel Wear Rails provide a low friction, highly wear-resistant ‘running surface’ for conveyor drag chains.
Manganese Steel Wear Rails for Conveyor Drag Chains
4B Manganese Steel Wear Rails provide a low friction, highly wear-resistant ‘running surface’ for conveyor drag chains. Specifically designed for the use with drop forged, heat-treated chain links, 4B Manganese Steel Wear Rails provide a low friction, highly wear-resistant ‘running surface’ for conveyor drag chains. They extend the life of chain conveyor casing bottom plates (and other areas, depending on machine design, handled material and application), protecting against costly wear and premature casing panel replacement. Benefits of work hardening and low friction The combination of a ductile core and a hardened surface results in a durable solution for heavily loaded conveyor systems. The low-friction running surface reduces energy consumption and minimises stress on the conveyor chain, contributing to extended component life and lower operating costs. * Increased wear resistance through work hardening * Extended service life of conveyor casings * Reduced energy consumption due to low friction * High toughness with good formability * Non-magnetic material properties Applications
08.04.2026  |  616x  |  Product description  | 
TBMA Expands Bulk Handling for Schneider Electric in Turkey TBMA has successfully implemented a new bulk storage and pneumatic conveying system for silica powder at Schneider Electric’s Turkish facility, enhancing production capacity for energy management components.
TBMA Expands Bulk Handling for Schneider Electric in Turkey
TBMA has successfully implemented a new bulk storage and pneumatic conveying system for silica powder at Schneider Electric’s Turkish facility, enhancing production capacity for energy management components. Expansion of silica powder processing capacity To support the manufacturing of electrical and electronic components, Schneider Electric required additional storage and automated transport of silicon dioxide (SiO2) to its mixing stations. TBMA provided a complete turnkey solution, integrating two 80 m3 silos with a high-pressure pneumatic conveying system capable of transporting 500 kg per hour over a distance of 50 meters. Advanced silo discharge and monitoring technology The installed stainless steel silos are equipped with specialized discharge systems and radar-controlled level measurement to ensure a consistent material flow. For environmental compliance and operational safety, integrated reversed jet filter units manage ventilation and dust separation during the bulk truck loading process. Dense-phase conveying for efficient material transport * High-pressure vessels utilize an automatic valve system for fluidization. * Dense-phase technology ensures the
03.04.2026  |  746x  |  Product news  | 
Digital Transformation of Grain Silo Inventory Management In the context of global food security and the rapid growth of smart agriculture, precise monitoring of grain levels and volumes in large-scale silos has become a strategic necessity.
Digital Transformation of Grain Silo Inventory Management
In the context of global food security and the rapid growth of smart agriculture, precise monitoring of grain levels and volumes in large-scale silos has become a strategic necessity. Traditional manual auditing in silos, which can stand dozens of meters high and hold thousands of tons, presents severe safety risks, including dust explosions, oxygen deprivation, and grain entrapment. The Challenge: Accuracy in High-Dust, High-Volume Storage Grain storage environments are characterized by high dust concentrations and fluctuating temperatures. For plant managers, the primary hurdles are twofold: - Safety Compliance: Eliminating the need for personnel to enter hazardous confined spaces. - Data Fidelity: Moving away from ”estimated” volumes toward a ”digital twin” that reflects the actual shape of the grain pile. The Solution: 3DPro2300 Radar Scanner To address these industrial bottlenecks, RETTAR introduced the 3DPro2300 Radar Scanner, a high-frequency sensing system designed to unlock the ”digital code” of smart grain storage. # 80GHz FMCW Technology for Dust Penetration; The 3DPro2300 utilizes 80GHz Frequency Modulated Continuous
03.04.2026  |  1080x  |  Product news  | 
High-performance industrial-grade protective hoses Industrial-grade protective conduits as customized special solutions for robotics & automation - developed for maximum dynamics and process stability
High-performance industrial-grade protective hoses
Industrial-grade protective conduits as customized special solutions for robotics & automation - developed for maximum dynamics and process stability When standard solutions are not enough Modern robotics and automation systems place the highest demands on the components used. Industrial-grade protective hoses from Masterflex are used wherever standard products reach their limits. They reliably protect sensitive media lines and safeguard processes in highly dynamic applications. Special solutions for demanding robotics For pick-and-place applications and gripper robots, a specially developed protective hose has been realized that reliably encases internal media hoses. This solution deliberately differs from classic pneumatic or food-certified conveyor hoses and is specifically designed for extreme mechanical and chemical loads. Watch the entertaining spotlight video on the protective hose presented by Thomas Rosanelli now. Plastic protective hoses - double safety in plant operation Special developments such as industrial-grade protective conduits prevent internal cables from coming into contact with housings
03.04.2026  |  794x  |  Product news  |   | 
NETZSCH Lohnmahltechnik GmbH Awarded EcoVadis Gold NETZSCH Lohnmahltechnik awarded EcoVadis Gold. Strong environmental performance, transparent ESG standards, and sustainable, responsible operations confirmed.
NETZSCH Lohnmahltechnik GmbH Awarded EcoVadis Gold
NETZSCH Lohnmahltechnik awarded EcoVadis Gold. Strong environmental performance, transparent ESG standards, and sustainable, responsible operations confirmed. Strong Sustainability Performance Confirmed with EcoVadis Gold Rating NETZSCH Lohnmahltechnik GmbH in Bobingen has been awarded the EcoVadis Gold rating, one of the world’s most recognized sustainability assessments for companies. iWith an overall score of 80 out of 100, NETZSCH Lohnmahltechnik ranks in the 95th percentile worldwide, placing the company among the top 5% of all companies assessed by EcoVadis. The rating is externally assessed, internationally comparable and valid until March 2027. It creates transparency for customers and partners and confirms a solid and verified sustainability performance across all relevant ESG dimensions. Excellence in Environmental Management The strongest results were achieved in the environmental category, with a score of 89 out of 100. The assessment recognizes: - A comprehensive environmental policy covering key sustainability issues - Quantitative objectives for energy consumption and greenhouse gas (GHG) emissions -
02.04.2026  |  317x  |  Press release  | 
PAYPER strengthens leadership with bottom-up system at Interpack PAYPER will showcase its powder bagging solution and host a technical webinar ahead of the fair to present its applications and advantages.
PAYPER strengthens leadership with bottom-up system at Interpack
PAYPER will showcase its powder bagging solution and host a technical webinar ahead of the fair to present its applications and advantages. At the upcoming Interpack trade show (May 7–13, Düsseldorf), PAYPER will showcase its bottom-up filling system at its booth (Hall 12 – C06), a solution specifically designed to optimize the bagging of fine powdered products. The technology, which has already been introduced in specialized technical forums, expands the company’s portfolio of dosing solutions and addresses one of the most common challenges in industrial bagging: dust generation and the unstable behavior of certain products during filling. A common challenge in bagging powdered products In bagging processes involving products with very fine particle sizes, it is common for air entrapment and dust generation to occur during bag filling. These situations can lead to the dispersion of airborne particles, increased vacuuming requirements, or product loss. The bottom-up filling approach modifies traditional filling dynamics to reduce the product drop height during the dosing process. This principle
02.04.2026  |  674x  |  Press release  | 
Managing Safety with the Lockout/Tagout Logbook Effective energy isolation requires more than just hardware; it demands accurate record-keeping. The Lockout/Tagout (LOTO) Logbook offers a quick and simple system for tracking and documenting the isolation of equipment and machinery.
Managing Safety with the Lockout/Tagout Logbook
Effective energy isolation requires more than just hardware; it demands accurate record-keeping. The Lockout/Tagout (LOTO) Logbook offers a quick and simple system for tracking and documenting the isolation of equipment and machinery. By centralising LOTO activities, facilities can ensure that every procedure is accounted for, reducing the risk of accidental re-energisation during maintenance. Containing 112 pages, each logbook features detailed record sheets designed to support compliance with legal requirements and local technical standards. It is a practical solution for warehouses, manufacturing environments, and any industrial site looking to improve workplace accountability. Why Use a Dedicated LOTO Logbook? * Simplified Documentation: Streamlines the tracking of equipment isolation. * Audit Readiness: Provides a clear paper trail to meet safety standards. * Versatile Application: Suitable for all industrial sectors requiring LOTO protocols. * Increased Accountability: Ensures clear responsibility for every lockout event. Improve your site safety and documentation efficiency today. Order your copy online >>
02.04.2026  |  614x  |  Product news  | 
Vortex boosts durability in large-scale soybean handling Vortex Global has delivered a custom-engineered solution for a major grain processor, addressing abrasion, uptime and maintenance challenges in continuous, high-capacity soybean handling operations.
Vortex boosts durability in large-scale soybean handling
Vortex Global has delivered a custom-engineered solution for a major grain processor, addressing abrasion, uptime and maintenance challenges in continuous, high-capacity soybean handling operations. Engineering for abrasion in soybean processing Large-scale soybean handling exposes equipment to constant wear from seed and meal flowing at high volumes. Although individual particles are small, cumulative impact and friction at transfer points can rapidly degrade conventional components, driving downtime and maintenance costs. Vortex Global was engaged to design a gravity-flow solution capable of sustaining long-term operation in a demanding agricultural environment. The objective was to protect critical infrastructure while supporting the throughput required by modern soybean processing lines. Custom heavy-duty diverters for high throughput The project centered on the installation of two pivoting chute diverters engineered specifically for this application. With a nominal size of 1000 mm, the units were designed to manage large material volumes while maintaining structural rigidity and precise flow control. Key design priorities included long service life,
02.04.2026  |  1140x  |  Product news  | 
Qlar opens new Pneumatic Conveying Test Center in Bangalore Qlar is opening a new Test Center for reliable pneumatic conveying in Bangalore, India, supporting customers in the metals, cement and energy sectors
Qlar opens new Pneumatic Conveying Test Center in Bangalore
Qlar is opening a new Test Center for reliable pneumatic conveying in Bangalore, India, supporting customers in the metals, cement and energy sectors As the first Test Center in Asia with a conveyor line of 680 metres, the facility is one of the most powerful of its kind and enables realistic testing for dense-phase applications. With the facility, Qlar is strengthening its position as a provider of practical test infrastructure for material handling in demanding industries. The new Test Center covers an area of around 539 square metres and is designed to analyse the conveying of a wide variety of materials – from ferrous and non-ferrous metals to cement and fly ash from the energy sector. In the future, it will also be possible to examine performance materials and chemicals. Typical parameters such as particle size distribution, bulk density, flowability, air and energy consumption, as well as required pressures and flows, are measured under realistic operating conditions. Trust is good, testing is better At the new Test Center, customers can have their materials evaluated under real-world conditions. After
01.04.2026  |  537x  |  Press release  | 
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