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Based on customer feedback and new safety and hygiene requirements, Gericke has further developed the Big Bag unloading stations. Based on customer feedback and new safety and hygiene requirements, Gericke has further developed the Big Bag unloading stations. New and innovative solutions have been developed, but also proven elements have been retained. Gericke has already designed and supplied many standard and customised big bag unloaders for customers all over the world. The food and chemical industries appreciate the hygienic and safe executions and thanks to the modular design, other industries also benefit from the advantages of the big bag unloaders without burdening them with unnecessary extras. Key innovative design solutions for hygiene To prevent product from settling on top of surface areas Gericke have angled the top and bottom bar frames to meet those hygienic requirements. *NEWLINE*The stretch unit has also been simplified and contains less moving parts and angled or circular bars/rods. The under massager has been redesigned as a standard closed profile to prevent any hygienic

Gericke has delivered a turnkey system including raw material handling. It includes feeding, mixing and conveying technologies required to produce water filters. Gericke has delivered a turnkey system including raw material handling. It includes feeding, mixing and conveying technologies required to produce water filters. One of the key requirements was to avoid demixing during the process. The correct selection and design of the pneumatic conveying system was essential to achieve this. Water filter cartridges consist among others out of ion exchanger and activated carbon particles. To deliver the final mixed product to the filling lines of the filter cartridges several process steps must be passed. The system consisted out of several Big Bag unloading stations for the raw materials, vacuum conveying systems to the gravimetric feeders, a continuous mixer and a dense phase pneumatic conveyor for the mixed product. All involved powder processing technologies were initially tested in the Gericke test centre. Some of the products are humid and not free flowing. Successful trials reassured the customer among other insights that

Gericke RotaVal valves can be adapted for virtually all types of product characteristics and applications, from heavy duty to highest hygienic standards. It is with great pleasure we are able to announce that 30 years after joining the Gericke group of companies, and adding its world leading rotary valves as an integral product to the group’s portfolio of innovative powder handling solutions, UK based Rota Val Ltd. are now continuing the journey of integration by changing the name to Gericke Rotaval Ltd. Part of a truly global network The Gericke group of companies gives Gericke RotaVal worldwide reach in providing customers with tailored solutions and product support. As well as the ability to drive improvement in our product portfolio for all our customers by working and learning from the system solutions and expertise the Gericke group provides. Competence in Rotary Valves Our world leading rotary valves play an integral part in the efficiency and safety of a powder handling process. Thanks to their highly modular design, Gericke RotaVal valves can be adapted for virtually all types of product characteristics

Companies Jungbunzlauer and Gericke enable tricalcium citrate for infant formula dry mix dosage. High quality calcium salts are indispensable nutrients for infant nutrition. Tricalcium citrate, a bio-based mineral is the most used organic mineral in this sensitive application because of its excellent nutritional fit, i.e. high bioavailability and compatibility. However, from an infant formula production standpoint, added calcium salts may show abrasive effect during liquid processing and induce fouling deposits during the heating step, which pose challenges to effective processing. Consequences are lower throughput, increase of cleaning time and intervals as well as wear and tear of the equipment. These issues and related costs can be reduced dramatically in case the calcium salt addition is shifted from wet to dry dosage. For this, two prerequisites need to be addressed: Top-notch ingredient quality and suitable high-end powder processing equipment. Jungbunzlauer micronised, ultra-fine tricalcium citrate M1098 is a highly dispersible calcium salt, which

A successful project needs a well-executed concept phase. With customized pre-engineering, supported by trials in one of the test centres, Gericke enables its customers to put their investment decisions on a solid basis. The crucial planning phase In this phase, the focus is on developing the right process solution and selecting the appropriate machinery and equipment. This can be for new systems or the modernisation and expansion of existing plants. Often, engineering in existing plants brings additional challenges, with limited space and time frames when on-site work is possible, and to minimise downtime. 3D scans in conjunction with CAD are a perfect tool to plan adaptations to existing plants and installations. Upgrading existing facilities pay significant dividends, especially if energy consumption or waste volumes can be reduced and the level of automation increased. Trials and tests Tests on an industrial scale reduce planning time and increase process

Energy efficient transport of poor flowing precipitated calcium carbonate for sealant production Gericke has delivered a material handling system for the storage, batching and pneumatic transport of various types of calcium carbonate powders to several mixers. For the production of adhesives and sealants different types of calcium carbonate powders have to be delivered in the correct amounts to the mixers. In addition to ground calcium carbonate powder that can be characterised with mostly free flowing properties, also precipitated calcium carbonate powder have to be handled. Due to the sub-micron particles of the precipitated calcium carbonate these powders are very challenging to handle as they are very cohesive and exhibit poor flowing performance. Extensive trials were initially performed with various types of calcium carbonate powders in the Gericke test centre to evaluate the best pneumatic conveying conditions allowing an energy efficient and safe transport of the powders over 70 – 130m of conveying distance with minimal residues. As a result, the

at Solids Antwerp 2022, for the new Gericke/Indus Big Bag Pallet Unloader Gericke has engineered and designed a Big-Bag Pallet Unloader in collaboration with Indus, for the Neva stackable pallet to ensure optimal unloading of all powders (including poor flowing materials) in your factory. At the recent Solids trade fair in Antwerp (November 2022), the team received the jury award for best innovation. And that’s a key to today’s challenges: creating innovate products that are up to date with the latest industry requirements and trends can be difficult. Gericke and Indus, both well respected companies in the industry saw a gap in the market and decided to invest time and money to help customers become more sustainable, flexible and work more efficiently within their factories. The engineers at Gericke were excited to work alongside the Indus team to expand the market versatility of the Indus Neva pallet. These pallets are a practical design that offers a highly efficient method to reliably store, transport and discharge products

Years of experience are essential for the correct design of a bulk materials processing system. But to design the system right from the start, more is needed: Tests must be carried out, and whenever possible on an industrial scale. To make this crucial step possible, Gericke operates test centres at all main locations on three continents. Shortening planning time For production-related trials, Gericke customers have access to test centres in Switzerland, France, England, The Netherlands, Brazil, USA and Singapore. These are equipped with original machines. Experienced specialists design the test arrangement individually and carry out the tests. In addition to testing individual process steps, such as a metering system, the interaction of different machines can also be tested in a practical manner. Increasing process reliability The advantage for the customer is to receive confirmation within a short time that the intended process setup delivers what it is expected

Not all industries have the luxury of lush margins. It is therefore even more important to work with an experienced partner to design processes that are efficient and energy-saving and ensure the availability of the plant. Do you have your energy costs under control? Energy consumption is becoming increasingly important, and not only for reasons of sustainability. For products with low margins, every cost saving is significant. In many bulk material processes, transport within the plant is an energy guzzler. Tons of material often have to be moved. Here it is important to select the right conveying technology with the expertise of the plant designer, which also takes into account the properties of the bulk material. In a highly standardised production, switching from batch production to a continuous mixing process can also save a lot of energy. Plant failures due to abrasion? Many bulk solids, such as pigments, are very abrasive. Abrasion plays a role wherever bulk solids move. The correct design of the piping, the type of conveying and the right choice of equipment have a dramatic effect on the service life of the plant components. GB Elbows from Gericke are an effective method

For many years Gericke RotaVal has continuously improved its range of rotary valves. Designed and manufactured in the UK, fast clean modular range valves have been delivered to a worldwide customer base in various industries. These rotary valves offer clever and innovative solutions that protect the production process and reduce operating costs. Rotary valves are often seen as a commodity. But they play an essential role in many bulk handling processes, often even as a safety device. Therefore, it is important that the owner or manager of a plant is also considering the operational and design aspects of such a valve. Reduced Life Cycle Costs Thanks to Tapered Bore Extractable versions of rotary valves facilitate the cleaning and inspection process. But with the very small gap between the rotor and the housing, the opening and closing of a valve always involves the risk of the rotor touching the housing. The tapered bore design used by Gericke RotaVal eliminates

Gericke has delivered multiple dense phase pneumatic transport systems for the gentle and safe transport of fine toxic NMC powders used for the battery production. For the production of rechargeable batteries cathode material, typically fine lithium nickel manganese cobalt oxide (NMC) powders are utilized. For a global chemical company Gericke delivered multiple pneumatic conveying systems to unload the powders from IBC and to convey to further production processes placed up to 50m away from the unloading point. Abrasive powders NMC powder usually has a high bulk density larger than 1.5 kg/l and are considered abrasive. Due to the abrasive character a low velocity dense phase conveying system was chosen against a lean phase conveying system to minimise wear effects in the conveying line. With the Gericke PulseFlow ® PTA conveying system a pressure vessel is used for transporting the powders as slowly moving product plugs. Wear protective coating No contamination coming from metallic wear is accepted in the powder because it could cause later a short circuit in the battery. Therefore, the complete conveying system (pressure

Saving energy is a key pillar of a sustainable production environment. With the introduction of highly efficient IoT drives for its GMS batch mixers, Gericke supports their customers in achieving their ambitious goals. GMS mixers The proven GMS mixers are now combined with a highly energy-saving workhorse: a new, very efficient drive, based on a permanent magnet motor. In these motors, the magnetic field is on one side created by a permanent magnet, which offers several key advantages. Strong and efficient The delivered torque is constant over the entire speed range, which makes these motors ideal for batch mixers that start and stop frequently. Since the magnetic field only needs to be built up on one side, the efficiency of the motors is significantly higher than that of asynchronous motors. The international energy rating for such a motor is “ultra premium efficiency” (IE5). In addition to the higher rating, the high torque that can be delivered also indirectly reduces energy consumption, as the motor does not have to be oversized for the start-up. Compact and quiet Space limitations are often seen in a production plant, especially when an existing installation needs

Twin vessel dense phase conveying is the solution when minimal height is available and when at the same time the product needs to be conveyed gently without any creation of fines. A customer had major issues with a belt conveyor that should transport the instant chocolate drink powder from production to a sieve placed right above the filling lines. The installed belt conveyor contaminated the powder with wear which was not acceptable. Because all upstream equipment was already installed, less than 1 m below a discharge rotary valve was available. A lean phase pneumatic conveying system with negative or positive pressure would have been possible. However, because the powder must be treated very gently minimising the creation of fines during the transport, a low velocity dense phase conveying system Gericke PulseFlow PTA with two vessels was selected. The two 20 l pressure vessels were placed side by side and successfully fitted below the continuously discharging rotary valve. The chocolate powder is fed at a rate of 1.5 t/h into one pressure vessel while the other vessel is conveying and alternating. This mode generates a continuous product

The accurate dosing of powders, flakes or granules is a widespread operation in all types of process industries, and for various process applications such as feeding of mixers and reactors or filling of bags. The right selection ensures recipe consistency, automated production and prevents product rejects. Gericke manufactures a broad range of feeders for use in applications in the raw materials, chemical, food and pharmaceutical industries. To find the most suitable feeder, a number of points have to be considered. A precise dosing operation requires a high performance feeding unit, adapted to the rheology of each of the products to be dosed, capable of a very wide range of feed rates in order to deliver a high rate of flow to limit the duration of the operation but also a very low flow rate to adjust the flow to the required precision. Often a weighing system is part of the dosing unit, depending on the size of the batches and the desired accuracy. Such gravimetric systems can work as “loss-in-weight” or “gain-in weight” feeders. Loss-in-weight is if used to provide a controlled flow of material (kg/h), gain-in-weight is most often used to provide a batch

As a supplier of all types of pneumatic conveying system types, Gericke can always offer the solution best suited, also considering the energy consumption and process safety. Pneumatic dense phase conveying is among the gentlest solutions and is often the only technology suited to transport large product volumes efficiently and hygienically without demixing. It enables low-abrasion transport as well as complete emptying of the conveyor pipe. Additionally, it reduces maintenance costs and energy consumption. Gericke is a global market leader in the design and delivery of such systems. Bulk handling is a major cost factor in the production process but can be well automated. So choosing the right system is crucial. Since the 1940s, Gericke has been a pioneer in the development of pneumatic conveying systems. Customers benefit from this experience. Gericke technology enables the conveying of a wide variety of goods over short and long distances. Dust tight Pressure vessels are utilised within pneumatic dense phase conveying systems to introduce the bulk solids into the pipeline and to control the pressure difference. Contrary to when using

With Gericke’s new GMS Compact and GBM Mini Batch Blender the Gericke mixing technology can now also be used for smaller mixing volumes. Gericke mixing technology plays a key role in many production plants around the world. From chemical to food and pharma, customers rely on Gericke’s expertise in this complex process step. With the new GMS Compact and the GBM Mini Batch Blender the technology can now also be used for smaller mixing volumes. GMS Compact Double Shaft Mixer The GMS Compact Mixer brings the superb mixing quality of the GMS family to the laboratory, R&D and pilot plant batch sizes, with useable volumes from 1 to 20 l. It uses the same superimposed mixing tools as the bigger GMS mixers. This allows for accurate process and recipe development, but with its fully industrial design it can also be used for pre-mixes or other direct process related process steps. The GMS compact empties completely after a batch and is therefore the perfect choice for frequent recipe changes. GBM Mini Batch Blender The Gericke Mini Batch Blender is a semi-continuous inline approach to make continuous manufacturing

The deep understanding of the fundamental processes of feeding, mixing and conveying together with a competence in electrical engineering and automation makes Gericke the ideal partner to supply complete turnkey systems. For the best support, Gericke is also working together with long established partners in the field of automation. Depending on the application Gericke also supports their customers by building compact panels or separate main and field control cabinets. Where automation meets process know-how With the in-house solutions GUC-F for feeding and dosing and the STP 61 for pneumatic conveying, customers can save programming costs with preconfigured and approved controllers. Independent and dedicated controllers increase the flexibility and availability of a system. The STP 61 for example allows to run the conveying system also during commissioning or maintenance procedures whilst the PLC is being updated. The experience is that customers save a lot of

Gericke has developed a complete range of bag emptying stations for different industries, ergonomic, semi-automatic and easy to combine and integrate into your process. Gericke sack tipping and feeding stations are ergonomically designed to provide safe handling for all types of sacks and boxes whilst controlling and reducing dust emissions. Many powders, granules and other solid bulk materials are packaged and delivered in 5 to 25 kg bags, which the operators have to open and empty at different stages of their processes. Obviously, in the case of toxic products, these operations must be carried out without the risk of the product coming into contact with the operator or the environment. But even in the case of non-toxic products, the worker must not be exposed to dust that could, over time, have a negative impact on his health. For this reason, Gericke has developed a complete range of bag emptying stations for different industries. These stations are designed to make it easy and ergonomic for the operator to place the bag in the discharge area. Semi-automatic sack opening systems additionally improve workplace ergonomics

All Gericke group companies meet ISO 9001, ISO 14001, and SMETA standards. The Gericke Group has also received the sustainability bronze medal award from EcoVadis. Gericke operates production and engineering facilities at various locations around the world. To prove the consistent quality and the commitment to business ethics and sustainability, various Gericke group companies are certified to meet ISO 9001, ISO 14001, and SMETA standards. The Gericke Group has also received the sustainability bronze medal award from EcoVadis. ISO 14001:2015 Environmental Management System ISO 14001 sets out the criteria for an environmental management system that can also be certified. It maps out a framework that a company or organization must follow to set up an effective environmental management system. Designed for any type of organization, it can provide assurance to company management and employees as well as external stakeholders that environmental impacts are being measured and improved. EcoVadis Since its founding in 2007, EcoVadis has grown to become the world’s largest and most trusted provider of business sustainability

The Gericke Nibbler is a coarse grinder and pre-breaker for the size reduction in a broad range of applications, such as deagglomeration, rework and size calibration. After the successful launch of the new nibbler and deagglomerator GNB, Gericke has introduced additional executions to simplify fast and safe integration into any powder handling processes. One such example is the sack tipping station. The Gericke Nibbler is a coarse grinder and pre-breaker for the size reduction in a broad range of applications. It is used for the deagglomeration, rework and size calibration of various products. Gericke sack tipping and feeding stations are ergonomically designed to provide safe handling for all types of sacks and boxes whilst controlling and reducing dust emissions thanks to integrated aspirators and filters. Access to rotating downstream machinery is prevented by a safety mesh, and optional magnets remove metal parts. The combined sack tipping station and nibbler do not only protect the operator. With the embedded real time diagnostic it also brings metal-to-metal contact detection in this unit. If a contact is detected between

Gericke supplies standard and customised Big Bag Unloaders BBU for fine powders, talcum powder, lactose, flour, cocoa, fibres to zinc oxide, etc Gericke has designed and delivered many standard and customised Big Bag Unloaders BBU for customers all over the world. Difficult products have varied from fine powders, talcum powder, lactose, flour, cocoa, fibres to zinc oxide. What you find when unloading difficult products is that the material can be so compacted within the Big Bag that it cakes, bridges and forms clusters. This can make it extremely hard to fully empty the Big Bag. Using a Big Bag Unloader to discharge difficult products can be tricky to find the right solution, however it can be done. Gericke has many options when looking for the right result for your product, and it can be all configured with their modular BBU system. These options consist of a vibrating table, bottom massage paddles or side massager. A stretch unit is used for a complete discharge of the bags. Gericke engineers assist to configure the optimised solution for your product and process. The biggest advantages are

Gericke has been one of the leading companies in developing and commercializing continuous feeding and blending equipment to produce oral solid dosage forms. Over the recent years major pharmaceutical producers have started adopting continuous manufacturing methods for oral solid dosage forms, both for development as well as commercial production. With the approval of now several drugs produced continuously as well as the “ICH Q13”- and “Quality Considerations for Continuous Manufacturing Guidance for Industry” of the FDA being close to release the industry is gaining further confidence in implementing the technology. However, continuous manufacturing has not seen the breakthrough as paradigm shift predicted by many yet. Batch manufacturing is still a default platform for many new drug products, but a change of mindset has started to turn this around. Quo Vadis Continuous Manufacturing? Most early equipment (built in the last 15 years) used for continuous manufacturing of oral solid dosage forms was designed for medium product volumes (e.g. matching a tableting capacity of 25-50 kg/h) and low potency drugs. This

The GERICKE GUC-F Controller is a solution for all feeding and weighing applications in powder handling applications meeting the most demanding process requirements. Accurate feeding and dosing are fundamental in the production of high-quality products in many industries. The new GERICKE GUC-F Controller is a control solution for all feeding and weighing applications in powder handling applications meeting the most demanding process requirements. Using a flexible and modular design concept it can be integrated into any automation environment. Control of four feeders The new GERICKE GUC-F Controller can be used for dosing, feeding and weighing in all types of gravimetric and volumetric feeding applications in continuous or batch production modes. A single unit can control up to four feeders making the installation very cost efficient. With the support of analog and digital load cells and the integrated control of refilling and other automation tasks the GUC-F Controller is capable to manage any combination of feeding and dosing equipment, and even control feeding processes as a stand-alone unit. With ultrafast processing and

Accurate and reliable feeding of bulk materials is at the heart of many processes. Whether feeding into a continuous mixer, an extruder, mill, reactor, rotary kiln or any other process, accurate metering of bulk solids is key to process control and ensures highest product quality standards. The new Gericke brochure “Competence in Feeding” gives an overview about the various types of dosing and feeding technologies used in powder handling. Different feeding technologies are explained with typical application fields. This shall give a guideline to understand the dosing principles and select the best fit. Besides the traditional screw feeders also vibro feeders and rotary valves are described and compared. Additionally, volumetric and gravimetric executions are covered, as well as the new Turbo Compact Mixing line, which combines feeding and mixing in a very compact and easy-to-clean design. This brochure complements the already available publications about

With the EY Entrepreneur Of The Year™ Award 2021, the auditing and consulting firm EY in Switzerland has honoured innovative and committed Swiss entrepreneurs for the 24th time. A ten-member jury was responsible for the judging of the finalists and the presentation of the EY Entrepreneur Of The Year™ 2021 Award; it examined the candidates on its own and independently of EY. Markus Gericke (Gericke Group, Regensdorf CH) wins in the "Family Business" category. In 1894 Walter H. Gericke founded a mill construction company that Markus Gericke successfully manages in its 4th generation. Today the company stands for complete solutions for the processing of bulk materials, i.e. the conveying, dosing, mixing and control of powders, pellets and grains. Gericke is active in twelve locations worldwide and stands for Swiss values in engineering and machine construction. Markus Gericke is being honoured by the jury as the winner of the "Family Business" category, "because

The Gericke Group supports the Winter Universiade because of commitment, a good organisation of training and studies as well as discipline. 58 nations have announced their participation in the largest winter multisport event after the Olympic Games. The games will take place from 11th to 21st December 2021 at various locations in Switzerland. University sports have a long tradition. Sport balances the body and mental condition. It is a source of friendship trust and teamwork. Universiades foster international sports activities and offer young athletes a fantastic podium to compete and to network with other colleagues. Doing sport on such a high level ask for an extra engagement, a proper organisation of training and study and discipline. Our society needs citizens who are willing do more, to create, to act as entrepreneur and to shape our world in a sustainable way. This is why the Gericke Group is supporting this great sports event.

Gericke RotaVal rotary valves have an option that makes pressure wash cleaning of the exterior surfaces to IP X6K (Powerful water jets with increased pressure, DIN 40050) possible. Gericke RotaVal have launched an option for their class leading modular fast clean range of rotary valves which allows for the pressure wash cleaning of the exterior surfaces of the valve to IP X6K (Powerful water jets with increased pressure, DIN 40050). For many years Gericke RotaVal has continuously improved its modular range of valves. This latest option enhances the in-situ cleanability of rotary valves in demanding services and environments to enhance plant cleanliness, assist in improving maintenance processes, increasing reliability, and reducing downtime and operational costs. This function is available in addition to the current CIP internal cleaning option which is already well proven in service. This option is available for new manufacture valves and additionally as a bespoke retrofit kit that can be fitted in the field. The first systems have been delivered and are in full operation, protecting the process equipment and the products every day. As

The Gericke GFT Sleeves are ideal for flexible connections using standard Tri-Clamp fittings in many food, chemical and pharmaceutical applications. It is the small details that can make the difference. Gericke has a number of components and accessories in the range, specifically developed for powder handling applications. Whether as part of a system or as individual components: Gericke has a broad range of accessories that increase the performance and reliability of powder handling systems. The Gericke GB Elbows are often used to increase the lifetime of pneumatic conveying lines when working with abrasive materials. Due to the special vortex chamber, the wear rate of bends for pneumatic conveying is drastically reduced. The lifetime cycle will be extended, and your maintenance and downtime costs will be reduced. Highly flexible, hygienic and easy to use. The Gericke GFT Sleeves are ideal for flexible connections using standard Tri-Clamp fittings in many food, chemical and pharmaceutical applications. Available in sizes from DN 65 to DN 200 mm, they are made of VMQ Silicone and comply with ATEX regulations

The new GMS Laboratory Mixer brings the superb mixing quality and speed of the GMS family to laboratory and R&D batch sizes, with useable volumes from 1 to 20 l. The GMS double shaft Mixers from Gericke are well known for fast and gentle mixing. The new GMS Laboratory Mixer brings the superb mixing quality and speed of the GMS family to laboratory and R&D batch sizes, with useable volumes from 1 to 20 l. Same mixing principle The GMS laboratory Mixers are based on the mixing principle used in the larger GMS Mixers (available in sizes up to 5’000 l). With two horizontally arranged, superimposed mixing tools, a fluidized zone is created. This allows fast and efficient but gentle mixing. It operates at the optimal Froude number of 1.1, helping to preserve your high-quality ingredients. Modular design, easy dismantling With its low minimal filling volume the GMS Laboratory Mixer reduces R&D costs. The modular design supports interchangeable mixing chambers and easy dismantling of the mixing tools giving additional flexibility and making the mixer very easy to clean. The mixing chamber can even be sterilized out of place. Direct

The new Gericke Sifter has been designed for complete ease of use and is packed with features to allow easy access for internal inspection without the use of any tools. The Grocery Manufacturer’s Association claims the average product recall can cost a food manufacturer $10m in direct costs alone but indirect and reputational costs can be much higher. To fall in line with HACCP requirements ensuring that products are of high quality and foreign body free; Gericke has developed its range of Centrifugal Sifters to ensure the final product leaving the factory is the highest quality. Not only are Gericke’s sifting solutions designed to give the maximum efficiency with yields of 99.99% often expected, they serve and protect the manufacturing process. There are many types of foreign bodies that can appear in a factory and an effective HACCP can work to minimize these to a certain extent. Examples are; hair nets, pens with metal detectable parts and general GMP and also there are a number of technical solutions such as magnets and Xray that can be utilised. However, not all foreign bodies are the same. Insects, paper, string and fragments

The Gericke Nibbler is a coarse grinder and pre-breaker for the size reduction in a broad range of applications. It is used for the deagglomeration, rework and breaking down/size reduction of lumpy or frozen products. The GERICKE Nibblers have been used in many different industries such as chemical and food for efficient lump breaking and deagglomeration. The new GNB model offers maximum access for inspection and cleaning and adds metal-to-metal contact detection as a perfect feature to increase process safety. The Gericke Nibbler is a coarse grinder and pre-breaker for the size reduction in a broad range of applications. It is used for the deagglomeration, rework and breaking down/size reduction of lumpy or frozen products. To further increase the usability of this device, GERICKE has completely redesigned the housing and the screen. It gives now even better access to all areas of the equipment for inspection and cleaning. For maximum comfort, the Nibbler is also available in an extractable version. Gericke’s experience with real time diagnostic of its equipment also brings metal-to-metal contact detection to this device. If a contact is detected between the basket and

The RotaSafe RS1 is an enhanced version of the class leading system for safety rotary valves. It has been developed in close cooperation with key customers Gericke RotaVal have launched an enhanced version of their class leading RotaSafe system for their rotary valves. Designated the RotaSafe RS1 it has been developed in close cooperation with key customers. Prevent product contamination The rotor protection system RotaSafe is designed to instantly detect any contact between the rotor and valve housing while at the same time sending a signal to the control system to isolate power to the drive motor. It will primarily be of interest to customers where product contamination due to metal to metal contact is a significant issue. More functionality and flexibility For many years Gericke RotaVal has continuously improved its foreign body and contact system. This latest version provides additional functionality, flexibility, and optimized responsiveness for the end user. The first systems have been delivered and are in full operation, protecting the process equipment and the products.

Gericke designed and delivers an ergonomic reactor filling system utilising vacuum and positive pressure pneumatic transport systems Filling of powders into a reactor vessel can represent quite a challenge. The questions that you need to find an answer for are numerous. Gericke has answered such questions by designing and delivering an ergonomic reactor filling system utilising vacuum and positive pressure pneumatic transport systems. Bad flow, dust clouds How can you load a reactor with the correct amounts of different powders, some even showing bad flow characteristics, without creating dust clouds, in a safe way for both the process and its equipment but also for the operators minimizing material handling operations of the bulk raw materials? Small bags into large reactors For a global player in specialty chemicals Gericke were challenged to unload different powders delivered in small bags into several large reactors with volumes of more than 100 m3. The traditional filling method of tipping directly above the reactor through an inlet required lifting all the bags from ground floor up

Gericke overcomes the challenge of low volume, high efficient continuous oral solid manufacturing (OSD). Continuous manufacturing has led to a paradigm shift in the production of OSD and is being widely adopted by many companies including CDMO’s (contract development and manufacturing organizations) and generics manufacturers. However, there are still some challenges that prevent CM being the go-to technology platform for low volume highly specialized potent drugs. Current methods for feeding and blending may not be suitable for running at low throughputs with very low share of active pharmaceutical ingredient (API). Therefore, Gericke have developed a novel semi continuous feeding and blending process. This process also referred to as Mini Batch Blending combines the benefits of continuous manufacturing with the simplicity of a traditional batch process. Mini Batch Blending * Suitable for throughput rates below 1 kg/h and up to 20 kg/h without scale up * Overall Batch sizes below 1 kg * Suitable for drug loads below 1% * Minimal use of API for process

Dense phase conveying systems for transporting dry rice to filling lines fully preserve the quality of the fragile rice grains and increase the overall process safety and reliability. Gericke has designed and delivered several dense phase conveying systems for transporting dry rice to filling lines. These systems fully preserve the quality of the fragile rice grains and increase the overall process safety and reliability. For a major food producer Gericke had the challenge to replace mechanical transport systems with pneumatic conveying systems. The goal was to prevent any foreign bodies often associated with mechanical systems and at the same time not to change the grain sizes of the various rice types for example long grain, basmati and risotto rice. During the evaluation phase Gericke demonstrated conveying trials that replicated the clients process at its major test facility in Regensdorf (Switzerland) that a low velocity dense phase plug conveying system is perfectly suited to smoothly convey rice over distances of up to 70 m. The achieved product quality convinced the customer as well as the fact that no external air injection system was

Detailed tests and trials without physical presence. The tests carried out range from individual processes such as sieving or dosing to complete process steps including pneumatic conveying and mixing. Gericke has always put high emphasis on being close to their customers. This is also reflected in the various test centre locations around the globe. These facilities are available for customer tests under near-production conditions. They are equipped with original machines, and experienced specialists design the test layout and perform the tests. With international travelling coming almost to a full stop, and even with various restrictions in place to meet within the same country, Gericke already had started to offer remote access to their facilities in early 2020, and with great success. The use of video streaming and conferencing systems allows for detailed tests and trials without the need to be physically present. All meetings can be done via conferencing tools, and video cameras can be positioned to stream from inside the process. After the tests are complete customers will get the product samples for analysis in their laboratory. The tests performed start

The Gericke Group operates a number of own subsidiaries around the globe. They cover many of the key markets in Europe, Asia and the Americas with local sales, engineering and service teams. In addition, Gericke also works with carefully selected local agencies in many additional territories. Recently Gericke appointed additional partners to cover the important Middle East and Egypt. Gericke’s customers operate in all corners of the world. With the ongoing travel restrictions, Gericke sees it as even more important to work with local partners, bringing expertise, value and trust to all key regions. Being close to the customer has become even more important than ever before. With the appointment of Adoset Trading & Oil Services based in Abu Dhabi and its affiliate company I-Serve for Contracting in Egypt, Gericke has found a well established and experienced partner in the region. Beside their home countries, they also cover Saudi Arabia, Oman, Kuwait, Qatar and

Gericke announces the extension of its single shaft batch mixing line with the GBM M Mixers for the powder processing industry. To further strengthen its position as a leading global system and component provider in the powder processing industry, Gericke announces the extension of its single shaft batch mixing line with the GBM M Mixers. In addition to the established and broad range of batch and continuous mixing systems, Gericke now also covers all needs in the single shaft batch mixing and reacting applications. This program extension includes larger batch mixer models (up to 10’000 l), extractable mixing tools, and mixers suitable for solid-solid, solid-liquid, and solid-gas reactions. To effectively drive reaction processes of any kind the Gericke single shaft batch mixers are available with double shells (for heating, cooling, or drying) and designed for high pressure and vacuum operation. When producing food, chemical, and pharmaceutical products there are additional demands on the highest possible degree of safety as well as for hygiene and reliable operation. These mixers and

Benefit from Gericke’s technology and experience in powder processing but also automation and sensor integration. With Gericke’s experience not only in powder processing but also automation and sensor integration, their systems allow for online access to sensors and analytics and direct diagnostics to assess the process and machine and planning of maintenance. But how can you benefit from this technology? Assess, Prevent, Predict – Save Money and Energy. With sensors and fieldbus technology widely available, a process and its equipment can be monitored in many ways. A key expertise of the machine and system supplier is to know what data shall be collected and analyzed. A good example is dense phase conveying. Gericke is a leading supplier of this technology, which by design already saves energy and air. With applying the right combination of sensors and control algorithms, Gericke can even better monitor the state of the conveying process. This allows for further optimization while running the system or scheduling preventive maintenance if process parameters imply a potential

Gericke becomes a partner in the Medicines Manufacturing Innovation Centre CPI and the founding partners of the Medicines Manufacturing Innovation Centre have announced the signing of an agreement with Gericke, making it a partner in the collaboration. This partnership will draw on Gericke’s extensive experience in powder processing equipment and systems to support the Centre’s flagship Grand Challenges, which are advancing pharmaceutical manufacturing. The Medicines Manufacturing Innovation Centre is a collaboration between CPI, the University of Strathclyde and founding industry partners, GSK and AstraZeneca with funding provided by Scottish Enterprise and UK Research and Innovation. The Centre aims to address challenges and maximise efficiency within the pharmaceutical supply chain through a series of ‘Grand Challenges’. The first of these, Grand Challenge 1 (GC1), focuses on the development of an innovative continuous direct compression (CDC) platform, which will help enable oral solid dosage medicines to be formulated more

Gericke introduces a new hygienic outlet valve with inflatable seals. This patented solution is ideal for applications, where frequent cleaning is a must. Gericke batch mixers are now available with an additional type of discharge valve. This innovative and patented valve offers high process reliability, meeting all hygienic requirements, reduces the overall height of the mixing line and even lowers energy consumption. The circular shape avoids any unnecessary corners making it easier to clean. Crucial for high homogeneity Gericke has hereby innovated a mechanical component that is often underestimated in its relevance. Mixer outlet valves not only serve to empty the mixer but are an important interface that is crucial in terms of cross-contamination and mixing quality. In other words, choosing the right outlet valve is crucial if high homogeneity is to be achieved in the mixing process. Recipe trueness A general concern of many mixing processes is the recipe trueness. A leaking or malfunction valve may alter the mixing content to be guaranteed. This leaking can be caused by e.g. product layers which have been

With its new website, Gericke opens a big window into the world of powder processing, handling and services At your fingertips: Everything you always wanted to know about powder processing. With its new website, Gericke opens a big window into the world of powder processing, handling and services. Besides product specifications, visitors can also find useful background information about applications and systems in various industries. The expectations from a website have dramatically changed over time. From a quite basic information tool about a company’s offering it has often grown into a multimedia platform. With a complete redesign of its online presence, Gericke has also upgraded its website to become a comprehensive collection of technologies and solutions in the powder processing industries. From food, chemical and pharma to raw material and environmental industries, a mix of case studies and multimedia content together with information about Gericke’s offering showcases many proven solutions and the expertise of the company. The complete range of rotary and diverter

One step ahead Gericke`s unique experience in continuous mixing and feeding has resulted in a new family of mixing solutions. With the TCM Turbo Compact Mixer it is possible to continuously, and fully automatically, feed and mix up to four streams with minimum space requirements and high accuracy. In many applications, the demand for flexibility in production is increasing, but without compromising on hygiene and cleanability. This often leads to complex systems that require extremely time-consuming and costly dismantling and cleaning. The new TCM compact mixer from Gericke is aimed precisely at such processes where demanding additives such as colours or flavours are added. Due to the "end-of-line" addition strategy, only a few equipment parts need to be cleaned. This also makes the TCM ideally suited for products that must guarantee zero cross-contamination handling of allergens. The complete disassembly allows easy and quick cleaning. Even the mixing chamber is removable. Downtime

Rotary valves operate under various conditions. They feed, convey or isolate powders of the most different characteristics. In the construction chemical, environmental or mineral industry they handle specific abrasive products like glass cullet, carbon, cement, dolomite, quartz and more. They are exposed to important effects of abrasion. The wear of the rotor but also of the body happens even if the rotary valves are made of hardened materials and alloys. Such treatment will prolongate the working life but will not avoid the abrasion completely. The conclusion is that sooner or later, the rotary valve has to be undertaken a revision and worn out parts have to be replaced. Otherwise the leakage will increase, and the operation and duty of the valve cannot be fulfilled anymore. The OEE (overall equipment effectiveness) will decrease. Gericke has developed its EHDM rotary valve for these applications. The goal is to increase the lifetime, shorten the downtime and make

The Gericke Group operates a number of own subsidiaries around the globe. They cover many of the key markets in Europe, Asia and the Americas with local sales, engineering and service teams. In addition, Gericke also works with carefully selected partners in many additional territories. Recently Gericke appointed additional partners and agents, adding a significant expansion to the network. In these difficult times with international travelling coming to a near standstill, being close to the customer is now even more important than ever before. In Europe, Gericke has appointed Mespo AB as their partner for Sweden. Together with the already established cooperation with Mespo Denmark, Gericke can now rely on a very experienced local representation in these Northern European markets. Tek4Process is a new company in Portugal, founded by Pedro Ribeiro. He brings a lot of experience from the powder handling and processing industries and is a welcome addition to Gericke’s

New challenges concerning allergen handling, avoiding cross contamination and minimising cleaning downtime. Mixing of powders is an essential process in various industries from chemical, pharmaceutical to food. Short mixing times and excellent homogeneity while offering gentle product handling are standard challenges in defining modern mixing processes. The addition of ingredients in very low concentrations demands optimal solutions for automatic dosing as well the selection of an appropriate mixer. Recently, other process criteria have also become the focus of producers. Recipes change more often. Cross contamination between different recipes must be avoided for reasons of product purity, minimising the risk of allergen contamination and to ensure correct compliance with labelling regulations. The design of mixers, as well as the complete mixing processes, for this so called “hygienic execution” is very demanding. The key to increased productivity is the ease

Gericke’s tare-compensated hybrid loss-in-weight feeders are well known for their unique combination of high accuracy feeding and outstanding robustness. The new DIW-E-STAR weighing system in conjunction with Gericke’s GAC feeders now covers the mid-range of feed rates in Gericke’s gravimetric hybrid feeder portfolio, typically from 10 up to 2’000 kg/h (depending on bulk density). Modular design: One weighing frame, different hopper sizes The DIW-E-STAR is available with hopper sizes ranging from 50 liters to 200 liters net volume. Due to the modular approach, all hopper sizes fit into one weighing frame. All hoppers are equipped with vertical agitators to ensure mass flow even for cohesive powders. The weighing frame itself has been designed to combine highest mechanical stability with a lightweight construction. Perfectly suited for precise feeding in challenging environments Due to the tare-compensation mechanism the load cell only measures the actual

For more than 70 years Gericke has been producing and selling a complete range of flour sifting machines for mills and industrial bakeries worldwide. The purpose of these centrifugal sifters is to remove foreign bodies from the various flour qualities. This allows the flour quality to be kept constant and clean. The success of these centrifugal screening machines in milling is mainly based on 3 points: 1.)Very high screening capacity with mesh sizes between 400 and 800 µm and flow rates between 1 T/h and 100 T/h. 2.)Compact devices in terms of throughput and simple design. This facilitates operation and maintenance. 3.)An extremely robust construction ensures the longevity of the machines. There are Gericke sifters being in operation for more than 40 years. This is sustainability. These centrifugal screening machines have been further developed over the years to simplify cleaning and to meet new technical and regulatory requirements: Atex, CE/1935/2004 certification,

A Truly Global Celebration Founded by Walther Hermann Gericke in the year 1894 in the heart of Zurich, the company Gericke evolved into a globally positioned and successful provider full of solutions in the bulk goods industry. With a number of events around the globe, the Swiss Gericke group is now celebrating its 125 years anniversary. With a customer conference and an open day, employees and their families, press and business partners had the opportunity to visit the Gericke headquarters in Switzerland, see fascinating demonstrations of powder handling equipment and follow the production steps of a mixer from a piece of metal to a high-end product. During the celebration year, several customer seminars are organized in all key markets in Europe, Asia and the Americas and are open to the interested audience. These seminars are a great opportunity to learn more about the basic processes in powder handling such as mixing, feeding, size control or conveying. New Web Address: To underline the

After the introduction of this innovative new type of feeder in 2018, the FEEDOS range has now grown into a complete family of feeders for hygienic and basic applications in the chemical, food and pharmaceutical industry. In addition to the volumetric versions also gravimetric adaptations for even better accuracy are now part of the standard program. Easy to Clean, Easy to Maintain: The modular FEEDOS design combines minimum dead zones with good accessibility for cleaning and maintenance. With GERICKE’s Easyclean even the most stringent requirements in hygienic applications or frequent product changes can be fulfilled. The swing-hinged feeding chamber option allows even better access to the feeding chamber and intromitter. Already Proving its Concept, Every Day: The FEEDOS design has gained very quick acceptance in the market and is already used in various demanding applications, such as infant nutrition, baking ingredients, pharmaceutical formulation and battery

In its 125 years of history, Gericke has often been the leader in the development and implementation of sustainable and energy saving technologies, sometimes years before attention was drawn to these topics. Saving Energy and Creating Value Every Day Saving of energy and other resources are a key driver in the design of machines and complete processes. Gericke is a leading supplier of dense phase conveying systems as well as continuous mixing plants. Both technologies can have a significant impact when it comes to saving energy. Dense phase conveying systems have proven not only the potential to gently convey fragile goods in many installations. The system design perfected by Gericke also limits the use of conveying air, directly reducing the consumption of air and energy. Continuous mixers like Gericke’s GCM are in many applications a perfect alternative to the classic batch mixers, saving space, time and most of all energy. The potential energy saving

GERICKE is a pioneer in the designing powder mixers for demanding applications. Based on sound scientific knowledge, extensive trials and the experience from many installations around the globe, the double shaft mixer GMS Mixer is the technological leading mixer on the market. With new options and functionalities the GMS is the optimal process solution for many applications. The batch mixer is now available in sizes from 140 liters up to 5’000 liters. Highest homogeneity Short mixing time while maintaining high mixing efficiency. Homogenous mixing of microingredients (down to <0.001%) has never been easier and faster and effectively substitutes the need of expensive premixes The effectiveness of the mixing (RSD <1.0%) can easily be checked in one of Gericke’s test centers around the globe. Liquid injections The design of the GMS mixer and the high mixing dynamics with the fluidised zone do not only allow for mixing of powders but also for the efficient addition of liquid ingredients. Efficient delumping and dispersion The new

From humble beginnings in the year 1894, the company Gericke evolved into a globally positioned and successful provider full of solutions in the bulk goods industry. This is reason enough to take a look at the Swiss family business‘ history. 1894 in the heart of Zürich Ing. Walter H. Gericke founded his machine and mill building factory. He attained quickly an excellent reputation as a specialist and as a reliable supplier of modern, partly already automated, milling plants. He sold roller mills from the prestigious company Seck from Dresden. Other important process steps involved particularly corn cleaning, storageing, conveying, sifting and mixing grains and flours. The vast array of machines was already widely-ranged. At the beginning of the 20th century Gericke constructed its first vertical mixers and celebrated a major success with the patented „Soder-mills“, which resulted a higher yield. Innovation was in the foreground in the 40’s with the construction

Evolution not revolution August 2018 sees the initial launch of the new Gericke GS centrifugal sifter. The new range of GS centrifugal sifters is the evolution of a long established design principle, highlighting Gericke as an industry leading sifter manufacturer. On commencing his position as General Manager at Gericke UK, Colin Arlott assessed the information and feedback from existing centrifugal sifter installations and decided that a new machine with an evolved design was required to meet today’s productivity demands, a machine with sound engineered solutions fit to bear the Gericke logo. The project began in earnest in January 2018 with the analysis of sifting machines in operation around the world, identifying the various design features which have proven successful with operators and maintenance engineers alike, and importantly, identifying features which had not performed as expected within process environments. This analysis provided a focus for evaluation and a direction to

For small headroom The advantages of pneumatic dense phase conveying systems are well known. Minimum air consumption, high product loading and throughput, little wear on the piping and preserving the product quality. Pressure vessels require in general a certain height to be installed, which is not always available. As an alternative, rotary valves are used, with all negative side effects as air leckage, wear and product attrition. Gericke has developed a small conveying pressure vessel, which, with its 20 liter volume, requires only the headroom of 660 mm! The smallest sender Gericke PTA/PHF 20 performs although with a throughput of 1.5 m3/h and up to 50 meters. It is equipped with a level probe and the additional air volume control makes the conveying even more efficient. The dense phase conveying can be carried out either as product-gentle plug conveying or thrust conveying. The Gericke STP 61 machine controller ensures trouble-free and fast commissioning and maximum conveying

Minimum air consumption, high product loading and throughput The advantages of pneumatic dense phase conveying systems are well known. Minimum air consumption, high product loading and throughput, little wear on the piping and preserving the product quality. Pressure vessels require in general a certain height to be installed, which is not always available. As an alternative, rotary valves are used, with all negative side effects as air leckage, wear and product attrition. Gericke has developed a small conveying pressure vessel, which, with its 20 liter volume, requires only the headroom of 660 mm! The smallest sender Gericke PTA/PHF 20 performs although with a throughput of 1.5 m3/h and up to 50 meters. It is equipped with a level probe and the additional air volume control makes the conveying even more efficient. The dense phase conveying can be carried out either as product-gentle plug conveying or thrust conveying. The Gericke STP 61 machine controller ensures trouble-free and fast commissioning and maximum conveying efficiency.

Brings Cost Savings to the Food and Dairy Industry Gericke dense phase conveyor Pulse-Flow™ type Typical for gentle conveying of milk powder from dryer or granulator into intermediate hoppers and to filling machines. Advantages • Slow and gentle - reduced damage to product • Constant velocity, no final expansion thanks to double sender conveying • Increase production efficiency with higher process quality • High loading – less air required for conveying • Lower conveying speed – low conveying speed – reduces or completely eliminates fat deposits in the conveying pipe = less cleaning required • Throughput: 5 to 3500 cuft/hr • Distance:10 ft to 2000 ft How it works The design of the pressure vessel ensures that the product is forced into the conveying pipe in a mass flow form. The conveying gas (air, nitrogen) enters the vessel and conveying pipe in pulses. Depending upon the product, separate or wave plugs are formed, which are moved slowly by the conveying air in the pipe to

2 Tasks, 1 Machine Increasing cost pressure especially in the production of consumer goods, in combination with higher complexity of recipes and production result in new requirements to processes and machines. By integrating two normally separated production steps into one machine investments can be reduced as well as space requirements. In most cases it has been common practice to separate accurate dosing and the even distribution of solid additions into two process steps, using two different machines. The combination of high precision Gericke feeders with the specifically developed EvenDos® function integrates these process steps efficiently. The key component is a special dosing tool, which allows for even distribution of the fed good over a defined distance. Application examples can be found in many different industries and processes: Food / Pet Food / Pharmaceutical In these industries ingredients like salt or seasonings are in many cases added after main processes such

Above all, precision feeding devices for bulk materials should feed accurately and consistently. For economic use, the availability of the devices over the life cycle is crucial. Downtimes, maintenance intervals, malfunctions and high cleaning costs reduce the productive service life of a feeding unit and thus increase the production costs. The new screw feeder Gericke FEEDOS® S is a completely new launch of an innovative device generation and covers the output range of 0.5 to 500 liters / hour. Flanges for the integration of the device into the production plant are standardized in 2 variants. Feeding chamber, feeding tool and intromitter were developed and extensively tested for different product characteristics. All elements can be easily disassembled and removed for cleaning. Safety by Design urges our developers on. The aim is to implement the principles of integrated hygiene, user friendliness and process reliability, without complicated

Accurate Feeding and Even Distribution – 2 Tasks, 1 Machine Increasing cost pressure especially in the production of consumer goods, in combination with higher complexity of recipes and production result in new requirements to processes and machines. By integrating two normally separated production steps into one machine investments can be reduced as well as space requirements. In most cases it has been common practice to separate accurate dosing and the even distribution of solid additions into two process steps, using two different machines. The combination of high precision GERICKE feeders with the specifically developed EvenDos® function integrates these process steps efficiently. The key component is a special dosing tool, which allows for even distribution of the fed good over a defined distance. Pic1-Punctual feeding (left) compared to even distribution of the good (right) using EvenDos® Application examples can be found in many different industries and processes: Food/Pet Food/Pharmaceutical

To further strengthen its position as a leading system and component provider in the powder processing industry, Gericke announces the addition of an ejector driven range of vacuum conveying solutions. In addition to the established and broad range of pneumatic conveying systems, Gericke now also covers all needs in vacuum conveying. Vacuum is used with great advantage in conveying dry powder products over distances of up to 30m through dedicated pipe systems, and for many different materials. When producing food, pharmaceuticals and chemical products there are additional demands on the highest possible degree of safety as well as for hygiene and operation. These conveyors have been developed as an answer to the severe requirements of operational safety and hygiene in those industries. The conveyors are ATEX dust certified, some versions are additionally gas certified. All conveyors are available with either an ejector driven vacuum pump or with a mechanical pump. Like

The general trend towards shorter product life cycles and towards individual customer manufacture in small batch sizes affects the whole manufacturing chain. As a result, operators of production plants require their operating organisation and machine equipment to be designed and implemented to cope with frequent product changes and small production batches with consistent quality at defined costs. This means for the bulk material processing industry to keep manufacturing batches separated when products are changed. A contamination between the different batches is inconvenient in the best case. In the worst case, however, this can result in the total loss of the produced batch. Along with the costs of the raw material used, increased costs may arise for the disposal of the contaminated material. The resulting loss of profits must also not be forgotten if the faulty batch is not accepted and cannot be processed further. The clean separation of batches when processing

VOM 600 mixer purchased in 1974 Customer’s requesting spare parts for the first time for a Gericke machine that has been operating successfully for over 25 years is a very normal occurrence for Gericke. One satisfied customer contacted us just recently looking for a new screw, for their VOM 600 mixer. Their system had been purchased back in 1974 and had never needed any spare parts until now. Gericke products are designed with quality and easy serviceability in mind. When purchasing components and systems from Gericke, the customer is provided with a fully detailed spare parts list and if required a customised spare parts inventory delivery plan to give the customer piece of mind to ensure minimalised down time. With the assistance of a Gericke ‘After Sales Engineer’, customers are able to receive full support via phone, email or a site visit from any of the Gericke offices world-wide. And to enable fast turnarounds and short delivery time’s standard spare parts are kept on stock.

With testing facilities world-wide Gericke has the opportunity to begin the engineering phase by conducting a wide variety of in depth analytical tests. This helps in identifying the customer’s product characteristics to eliminate any risks, create solutions and supply the customer with the required equipment for the factories optimal performance. One of our specific tests that we conduct is on powder degradation, which determines the necessary conditions of the installation to minimise product damage. We analyse this by measuring product size and characteristics at the beginning of testing, transporting the powder (to replicate the intended process) and then concluding with replicating the beginning tests to analyse the differences. 3D Modeling is also an important phase to enable us to maximise the performance of our installations. Our experienced engineers begin by building the complete offered installation within a 3D model replica of the customer’s environment,

Dating back to the summer of 1894 is when the family run company Gericke was first set up. At that time, flour milling was among the first industries to incorporate automatic handling systems for bulk solids. Operations such as cleaning, conveying, storing, discharging, feeding, grinding, mixing, separating, de-dusting and bagging were already being developed. With the emerging influence of the third Gericke family, the company established a strong development of philosophy for expansion and growth. Now over 120 years on the company is still going strong under the 4th generation management of Mr Markus Gericke. Gericke started with just one location in the industrial district of Zurich and has now expanded world-wide by establishing subsidiaries in key countries which currently employs over 260 committed employees. People are the company’s greatest asset and hold a key position in all future development plans. With the delegation of responsibility and

and actively used for the environment and for consumption Activated carbon is used in industrial and commercial cleaning processes due to its characteristic properties. It is used to remove and filter out unwanted substances from liquid and gaseous mix- tures. A precise feeding of the activated carbon is indispensable - both to properly control the cleaning process and to use the expensive raw material activated carbon (well over 1,500 € / t) in a cost-efficient manner. Activated carbon in waste water treatment With the increasing demands from environmental legislation, operators of waste water treatment plants need to add additional cleaning steps to the established waste water treatment process. They must ensure that substances which previously passed through the cleaning process are removed as fully as possible from the waste water. The use of activated carbon allows such toxic materials or those which have poor biodegradability, to be removed from the waste water. To do this, activated carbon is added to the

McVities (Glasgow, UK) als führender Hersteller von Biskuits suchte einen Lieferanten für eine neue, vollständig automatisierte, zuverlässige und produktschonende Anlage zur Herstellung von Müsliriegeln. Gericke erarbeitete zusammen mit McVities ein Anlagenkonzept und bot somit die optimale Lösung. Die verschiedenen Rohstoffe und Zutaten sind in den meisten Fällen zerbrechlich oder klebrig. Eine hygienische Verarbeitung dieser Komponenten ist eine essentielle Anforderung an eine moderne Produktion. Dies und die erforderliche Anpassung der Rezeptur an die Produktionsaufträge erfordert ein Anlagenkonzept, das flexibel, skalierbar und nach hygienischen Grundsätzen der EHEDG und GMP gestaltet und ausgeführt ist. Gleichzeitig muss durch kurze Reinigungszeiten bei Rezepturwechseln sichergestellt werden, dass die zur Verfügung stehende Produktionskapazität optimal genutzt werden kann. Diese Anforderungen wurden im Anlagenkonzept von Gericke umgesetzt. Zugleich

When a fully automated, accurate and reliable batch mixing and continuous weighing plant w The need to install a flexible manufacturing facility to handle various differing recipe types and also have the ability to increase and decrease the throughput to match packaging rates demanded an innovative approach for the McVities Tollcross site near to Glasgow. Production of high quality added value confectionery products with varying recipes is a complex process which demands weighing tolerances of the highest accuracy, especially for minor ingredients. Initially the various process steps were identified including the methods of ingredient reception, batch preparation, weighing tolerances, product screening and transportation. The material is screened and metal checked prior to entering a Gericke type GMS 700 litre batch mixer. This unit uses the “Multi-Flux” cross flow method which mploys twin counter rotating paddles to create a “fluidised zone” in the mixing chamber in which approximately 80 per cent of the mixing occurs. This mixing technology

Gericke makes use of Industry 4.0 for innovation The fourth Industrial Revolution should create a benefit for our customers. It concerns the vertical and horizontal digital networking along the complete supply chain and within the production process. Behind that lies the effort to individualize the products and services and the creation of competitive advantages. The base for progress is the data which can be queried in real time and be pulled out for quality assurance, process- and logistics control as well as for product design. For more than 120 years Gericke is the trendsetter in the bulk material processing technology and has gone through many industrial revolutions. The innovation projects at Gericke related to Industry 4.0 are intended to be a benefit for our customers. The two machine control systems Easydos for our loss in weight feeder systems and the STP 61 control for the pneumatic conveying systems communicate via Ethernet IP. They can therefore be addressed directly, which is necessary for the networking

Proven Reliable Solutions for Product Screening and Particle Size Control For more than 50 years Gericke has provided Centrifugal sifting solutions to the solids and powder handling industry, gaining unrivaled experience handling a multitude of materials in many applications, catering for a wide range of industries including; food, chemical, pet food, beverages, dairy processing; infant formula and pharmaceutical. Our wealth of knowledge supplying complete turnkey systems ensures that Gericke can optimise the interfaces between the sifter and other essential process components which is a critical factor in ensuring a successful installation. GS Mk III Centrifugal Sifters Building on our proven technology Gericke has intro¬duced a complete NEW range of centrifugal sifters with updated design and operational features necessary to satisfy the demands of today’s processing industries es¬pecially with regard to sieving efficiency, higher yields, improved hygiene, ease of maintenance and com¬pliance with the latest industry standards

Expansion of the Gericke GMS double shaft mixer With the introduction of the GMS 5000 ECD model, the Gericke Multiflux® batch mixer line received its largest model so far. Despite the maximal useful volume of 4’000 litre, the mixer provides the same outstanding accessibility for cleaning and short mixing time that the GMS mixer line is known for. The latest addition to the Gericke GMS mixer, the model GMS 5000 ECD, provides a useful volume of 1’000 up to 4’000 litres and expands therewith the range of GMS models on the upper end. It is the only on the market available mixer of this size with fully hinged front side. Easy to clean The two horizontally arranged shafts are made of solid stainless steel, even for this mixer model GMS 5000 ECD. They are cantilevered on one side, which allows access to the mixing chamber from the front side. The only mixer in the world that offers this benefit! The front door together with the option of fully extractable mixing tools enables a complete opening of the mixer

Gericke‘s new batch mixing range type GBM represents a new concept for a universal mixer The new GBM (Gericke Batch Mixer) is a single shaft paddle mixer for effective powder mixing solutions. It is based on more than 100 years of mixing experience of the Gericke Group. The GBM is offered at a very reasonable price level. The product range includes sizes from 50 to 4‘400 litres of useful volume per batch. Your high production efficiency is the result of a short mixing time, which varies between 8 to 12 batches per hour, the complete de-agglomeration of lumps and the easy cleaning facility. The modular design allows the selection of one of three drive packages, which let you adjust the power to the required product and process requirements. A contribution to a small CO2 footprint! Liquids can be sprayed into the chamber and dispersed with the optional dispersion tool. Gericke delivers the design study of the entire mixing plant including its own developed and manufactured feeders, mixers and powder handling machine group. In the Test Centre

The STP 61 is an ultra-modern control for easy and time-saving operation of pneuma-tic dense phase conveying systems. Thereby Gericke replaces the STP 51 control, which is in use at numerous production facilities worldwide. The STP 61 convinces with modern interfaces and a user-friendly touch screen display with clear graphics. The ready-to-operate STP 61 control allows a quick setup and helps system planners to save resources, compared to the programming of their own solutions. The new STP 61 control can autonomously control a dense phase conveying system or embedded in a higher-level system control to operate the conveying process. Two protected operating levels increase the safety and prevent disturbances from malfunctioned manipulation. A bright, colour touchscreen display enables fast and intuitive operation of the controller. The particular configuration, operating mode and the current operating conditions are presented graphically. This allows a rapid recording

Pneumatic dense-phase conveying is among the gentlest solutions and is often the only technology available to transport large product volumes gently and hygienically without segregation. On the one hand, it enables low-abrasion transport as well as complete emptying of the conveyor pipe. On the other hand, minimal maintenance costs and employee effort allow Gericke conveying systems to simplify internal processes and provide the optimum conditions for downstream production processes. Gericke technology facilitates the conveying of a wide range of goods over short and long distances and selects the type of conveyor system best suited to the particular product to be transported. Gericke offers the entire spectrum of lean- and dense-phase conveying systems. Pressure vessels convey products directly, fully automatically and gently to mixers, filling stations or further processing levels. Specially constructed pipe elbows and deflectors guarantee that no unnecessary product

Now available for ATEX After successfully passing the relevant laboratory tests the Gericke feeder control unit has been approved for use in explosive atmospheres containing combustible dust. It fulfills the requirements for category 3. Thus Easydos PRO is certified to be used in ATEX zone 22. About Easydos PRO The Easydos PRO was developed taking into account more than 40 years of practical experience in the design of gravimetric feeders and uses the unique TrendTec algorithm for controlling the feeder mass flow. The control unit achieves remarkably high accuracy and stability – even in rough industrial environments. Easydos Pro and Loss-in-Weight-feeders The key to success when it comes to pinpoint requirements in feeding and weighing processes is in the combination of the Easydos PRO with matching Gericke Loss-in-Weight feeders, e.g. the hybrid feeders of the DIW-E series. Utmost feeding precision This combination of advanced control and up to date mechatronic gravimetric

Abrasion resistant and compact design The patented deflection chamber reduces turbulence and friction. This results in gentle conveying of the product, avoiding formation of angle hair and reducing pipe wear. Gericke Ellbows Type GB can be used for vacuum and positive pressure conveying as for lean and dense phase conveying.

The GMS 140 C is the latest addition to the assortment of Gericke Multiflux® batch mixers. With a useable volume of 40 to 100 litres, this mixer adds a new option to the lower end of the assortment of double-shaft batch mixers. It offers short mixing times and outstanding accessibility for cleaning. The successful GMS range has a new addition: The new GMS 140 C is the smallest double shaft mixer of Gericke. With a useable volume of 40 – 100 litres, this mixer is ideal for premixing and small production batches. As is standard with the current GMS models, the complete front panel of the mixer can be opened for cleaning purposes. The compact mixer housing means an extremely short mixing time, which offers faster mixing cycles. Easy cleaning The bearings on one side of the agitator allow the complete front panel of the mixer to be opened. The short length of the mixing chamber allows full and easy access to the agitator and mixing chamber. The mixer shafts on

What can be done, if a dilute flow conveying system cannot cope with the handling of a new bulk material e.g. when product attrition is beyond the defined specifications? A dilute flow conveying system can easily and quickly be converted into a dense flow conveying system with the Gericke mini double conveyor. There are products which cannot be transported efficiently in a dilute flow conveying system. On the one hand, sensitive products may suffer from considerable attrition whereas abrasive products may cause excessive wear on the conveying system. With the Gericke Mini Double Vessel Conveyor, PTAD 20, the existing dilute flow conveying system can easily be converted into a dense phase system. The mini vessels can be installed directly below the storage device in place of a rotary valve. The following advantages can be achieved: • Extremely gentle conveying • No demixing • No wear on piping and valves • No rotating parts in contact with product • Drastic

The new HR rotary valve comes with a wide range of specification options with easy manual handling functionality, achieved with sturdy linear rail configuration and tapered rotor geometry. Value engineered the HR includes a patented adjustment arrangement which enables precision and secure rotor adjustment and setting. The new rotary valve enables safe manual handling in an easy, flexible and economic solution. Fast and simple removal of rotor The design also takes advantage of Rota Val’s proven tapered rotor configuration, with the rotor shaft having been tailored to suit purpose-made seals, which ensure reliable extraction and insertion. Just one spanner is required for simple rotor removal. The basic specification of the HR rotary valve is suited for most production processes, being easily configured with several options. • Direct or chain drive • Drop or blow through options • Sizes 125 mm to 300 mm • ATEX option • Polished internal

The two Swiss companies Gerteis and Gericke present a fully developed solution for the continuous tablet manufacturing. The companies combine their market proofed feeding, mixing and dry granulation equipment to a complete continuous manufacturing module. Gericke and Gerteis present a new solution for the continuous mixing of powder and dry granulation for upstream tablet production. The various possibilities of Gericke and Gerteis devices enable processing of almost all pharmaceutical powders, including those which are difficult to handle. This gives the pharmaceutical industry an attractive opportunity for a highly flexible production with very low production cost per tablet. The module of Gerteis and Gericke is supplied as a complete solution. Powder transport unit and tablet press may be integrated. Thus, the engineering effort in designing a new production line is simplified further. The advantage of this "one stop shopping" lies in shortened planning

Extremely high mixing quality for micro components, short mixing time and very easy cleaning process. These three features characterise the new revised type series of Gericke GMS mixer. This is Gericke’s answer to the needs of the food, pharmaceutical and chemical industries where hygiene demands have become more and more stringent and product quality is of utmost importance. GMS stands for Gericke Multiflux® mixer. In the Version GMS C The mixing tools are cantilevered. Thanks to this feature, the front of the mixer can be opened up completely for cleaning purposes. The Gericke GMS C mixers is the only twin rotor mixer available on the market with this feature. Easy to clean In the case of the GMS ECD version (Extractable Cantilevered Drive) the whole drive unit, including mixing rotors, can be extracted from the body. Large side doors for cleaning also facilitate cleaning of the inside of the body. The cantilevered construction means that the number of seals

Gericke differential feeder with vibration tubes Sensitive bulk materials are a major challenge to a metering feeder in two ways. Products such as flakes, cereals and sensitive chemicals must not only be precisely fed but they are also extremely sensitive to pressure and shearing forces. Gericke offers the differential feeding technology combined with vibratory feeders for applications of this type. Gericke combines the best of two worlds with the DIW-V differential feeder with vibration tubes. The Gericke differential technology compensates for the tare weight of the scale holder so the load cells of the scale can use the complete measurement resolution for the feed product. The vibration tube from the discharge unit reduces the forces acting on the feed product. The shearing and pressure forces are greatly reduced compared to a feeding helix. This makes the DIW-V of interest to a very wide range of industries, regardless of whether the feed product is oxide ceramic, chocolate flakes or chips. The advantages

Gericke customers increased their bulk handling know how How can sources of bacterial contamination and sediments already be reduced to a minimum when planning a system? Which steps ensure fastest possible process from product idea to industrial mixing system? Participants at Gericke’s 2012 customer seminar received compre-hensive answers to questions like these. Just under 120 participants from 59 different compa¬nies took the opportunity to attend the customer semi¬nar held by the bulk material pioneer from Regensdorf in Switzerland. The fact that visitors came from ten different countries shows that it is worth travelling a considerable distance to participate in a seminar of this kind. Hygienic solutions – from simple coffee pots to indus¬trial plants – were presented by the guest speaker, Hans-Werner Bellin. As an expert for hygienic design, he explained the legal basic principles in Europe and using positive and negative examples. He showed how one can protect a product from unnecessary contaminants

Pneumatic conveyor systems by Gericke offer seamless processes in two ways. On one hand, they provide low-abrasion transport and complete removal of the conveyed material without leaving any residue. On the other hand, Gericke conveyor systems simplify internal processes with minimum maintenance and personnel requirements and provide optimum conditions for downstream production processes. Gericke technology is ideal for conveying a wide range of products over any required distance. The conveying method best suited for the product is selected. Gericke offers the full spectrum of leanphase and dense-phase conveying. The transducer ensures that the product is fed consistently and with low friction to the conveying process. Specially designed tube bends and distributing guides guarantee that there is no unnecessary product abrasion during transport. This is also applicable for restarting the system after an interruption in conveying. The conveyor systems are designed

Precision for low feed rate applications The new Gericke GZD 200 feeder is a compact twin shaft unit developed specifically for low feed rate applications. This machine is particularly suitable for feeding both poor flowing and fluidisable bulk materials including products with a high proportion of fine particles. This feeder features a self-cleaning design with low pulsation even when operating at low rpm. In order to improve process reliability and quick dismantling for cleaning this new small scale weigh feeder is equipped with innovative features including new shaft seals, integral intromitter and self cleaning surge hopper. The GZD 200 can also be equipped with the latest technology in weighing systems to achieve extremely accurate metering results. Hygienic Construction The GZD 200 feeder has fully polished surfaces with machined seal grooves which enable the components to be completely disassembled in a short space of time making the unit very easy to clean. This assembly complies with the requirements

For fast recipe changeover and high process reliability Flexibility with regard to recipe changeover and process reliability is called for when processing bulk materials. Gericke has therefore developed an entirely new belt weigher which has been designed to meet these requirements. Gericke has thereby set new standards in the field of continuous feeding technology. The new hygienic DBW-400 belt weigher has been engineered to take on applications where fast recipe changeover and high process reliability are of great importance. The weigh feeder has been constructed according to hygiene criteria in order to achieve high cleanness of product on the one hand, and short changeover times between various products on the other hand. Belt weighers are used for the conveying and feeding of lumpy, crumbly, brittle and free flowing products, e.g. oat, wheat, barley, cornflakes, nuts, sweets or washing powder. In many cases, the belt weighers presents an interesting alternative to screw feeders as it achieves high feed rates and

Continuous mixing processes for pharmaceutical solids A new kind of micro mixer now makes it possible to carry out continuous solid substance processes in the pharmaceutical industry. This increases flexibility when compared with the traditional batch process and also reduces the space required for this. The Food Drug Administration FDA, the American approval authority for pharmaceutical products, started the initiative “Continuous Manufacturing” some years ago. This initiative is aimed at improving the production process, shortening the time required for the development of a product which in turn then leads to reduced production costs. Gericke have extended their range of GCM continuous mixers to ensure optimum processing of these very small throughput volumes. The GCM 250 is designed for a capacity of 1 - 200 kg/h allowing a tablet compaction unit, for example, to be installed directly upstream for the blending process. The mixer has a cantilevered mixing rotor with a quick release connection. A purely metallic

Reduction of energy required when processing bulk materials When taking a look at the aspect „Application of energy during engineering processes“, in connection with systems engineering, this has to be approached from various angles. A change in chemical or physical characteristics, which is a necessary part of value-adding design of products, is often effected by means of a mechanical or thermal action. Energy is added during the process. Application of energy is necessary. When designing a system for the processing of bulk materials, the equipment manufacturer has the possibility to select machines with low energy demand with expert selection of layout and process design without affecting the result adversely. There is plenty of scope of action for the designing of energy-efficient production processes! When handling mixing processes, Gericke often decides on a continuous process design as this means that logistics can be simplified and drive power per kg of processed product is minimised. The GCM line (Gericke Continuous

Gericke’s Multiflux® mixer GMS creates with its 2 horizontal, overlapping mixing rotors a fluidized bed. As a mixing process is based on the exchange of the particles in a volume by convection, this principle is very efficient for the energy-saving and product respecting mixing. The GMS mixer is known as long-lasting and reliable process equipment. In order to complete its existing range, Gericke has made a redesign of the GMS Multiflux mixer that responds to the increasing demand for hygienic execution in the food and pharmaceutical industry. The new model is called GMS C. C stands for cantilevered and refers to the 2 shafts that are cantilevered, offering many advantages. Not only the number of sealing is divided by 2. Due to the construction, the front side of the mixer can be opened entirely. In the high end version, named the GMS ECD, the operator can pull out the complete drive and mixing shafts out of the body. Large lateral doors offer an easy access

Highest mixing homogeneity and the hygienic design characterize the continuous mixers GCM made by Gericke. The series has now been further improved by the models type GCM ECB. With the latest design it is possible to extract the drive and the mixer housing for easy access. The mixer has 3 operation positions: - 1 Mixing position - 2 Cleaning positions The GCM 800 ECB and 1200 ECB are equipped with a cantilevered shaft and a shaft seal which can be dismantled completely in a very simple way. In this hygienic version, the parts in contact with the product are polished. The mixer has no hollow bodies where residue can build up. The experiences made with the mixers during the operation have been incorporated in the design of this latest model. For the user it means a remarkable improvement in regard of accessibility to all components and excellent cleanability of the mixer. The GCM mixer is suitable for the operation in ATEX zones. Optionally the mixer can be

Wear resistant cone valve for dense phase pneumatic conveying of abrasive materials The biggest advantages of dense phase pneumatic conveying systems compared to dilute phase systems are that slow conveying speeds, large conveying distances, high solids loadings and thus high capacities are possible. With minimizing the speed for example the effect of wear and attrition can be reduced to a large extent. However, for dense phase systems a higher pressure gradient must be available and therefore it is vital to have a pressure tight conveying system without any leakage. One of the most critical parts when using a pressure vessel for abrasive materials is the inlet valve. The sealing membrane of a butterfly valve for example can be worn out quickly leading to leakage air which can disturb or completely stop the conveying process. Gericke offers now an improved cone valve (type K5 and K6) which is especially suited for applications with abrasive materials, high pressures and high temperatures. The valve shows excellent wear resistance for abrasive bulk

The advantages of Gericke`s Easydos Pro Controller for gravimetric feeding Manufacturer of continuous feeders do not offer only PLC based control solutions but also specific, dedicated controllers for gravimetric feeding equipment. The idea to use PLC control parts instead of supplier owned technologies may seem easy. From a financial and process point of view it is worth in most cases and more attractive to use the specific feeding controller of the manufacturers and to link them to the parent IT structure by using Ethernet/IP or bus protocol. Gericke offers with EASYDOS Pro a controller that can be used flexibly and reliably in different feeding processes and is linked to its environment with powerful communication interfaces. A feeding ensemble is embedded in upstream and downstream process stages. Their influence and interaction to the feeding equipment and control is considered during the design phase of a feeding installation. Modern control solutions, tailored as EASYDOS Pro for feeding applications are usually better configurable

Gericke enhances customer service in Latin America Successful process planning, cost-effective solutions for feeding and mixing systems, as well as its bulk material processing expertise form the base of the long-standing customer relationships, which Gericke is proud to cherish. With the aim to serve our customers with locations in Latin America even more focused and rapid, Gericke has founded in São Paulo, Brazil a new group company! Gericke Brasil Ltda. directs its services to the chemical and food industry and is responsible for the distribution of Gericke conveying, metering and mixing systems, also turnkey plants for the bulk processing industry. You may find any contact information on the Gericke websites www.gericke.net. We are proud to contribute with our skilled engineers and modern equipment to your success with your bulk processing projects in Latin America! Our team looks forward to get in touch with you: gericke.br@gericke.net.

Great interest in the Powder Handling and Processing Seminar of Gericke The acquisition of systematic knowledge of particle properties and bulk material behaviour is a big topic in the research and practice. We would like to operate on the design of machines and equipment for bulk processes with scientific knowledge rather than empirical estimates. This topic was a focus on the very well-attended Gericke Bulk Seminar in Regensdorf, Switzerland. The numerous attendees from Europe and overseas followed all presentations and test units with great interest. Gericke has presented a device for measuring particle properties made by Freeman Technology. It provides within a short time a statement on the flow behaviour, the shear forces, fluidizing characteristics and other product data. Followed by impressive practical demonstrations in the modern Test Centre, where micro feeding devices and continuous and batch mixers have been shown. In continuous feed rates of less than 500 gr/h, the feeder DIW PE and EASYDOS Pro Controller showed their strengths.

January 25 - 27, 2011; Gericke, Regensdorf, Switzerland How about beginning the New Year successfully by attending our one-day seminar “Powder handling and processing” at our Head Office in Regensdorf (Switzerland)? We offer you an interesting programme of events with the latest information and trends in connection with pneumatic conveying systems, mixing plants, feeding technology and much more. As a special highlight we’re going to present a speech of Tim Freeman, COO of Freeman Technology (UK), with the topic „The nature of powders – understanding and measuring powder flowability“. The presentation of our Test Centre by means of various trials using our machines is also a highlight which makes up an essential part of the seminar and offers you the opportunity to watch these in person. Ensure you get a place on this free seminar by enroling in good time. Use the link below to send an email before 11.01.2011. We look forward to seeing you there. January 25 - 27, 2011 Regensdorf - Zürich (CH)

Gericke CSM1542 Twin Sifter, sized for the largest applications Centrifugal sifters are the preferred option where space is limited due to their compact design and high throughput. With a footprint of only 2.1 x 1.5 metres and a height requirement as little as 1.2 metres, the Gericke CSM1542 Twin can sieve at rates in excess of 60,000 kg per hour. Most frequently used in the Flour Milling Industry, the Gericke CSM1542 Twin is just as well suited to other bulk food and chemical processing lines. Typically situated at the point of tanker loading, reliability is as important as the compact design. As an alternative to the standard Nylon Screens, Gericke are able to offer perforated plate and wedge wire screens ensuring high sieving efficiency whilst providing the longest screen life. With over 115 years’ experience in the Bulk Processing Industry, Gericke are the natural choice when industry knowledge, reliable performance and support are critical factors. When used in a policing application to remove foreign matter such as

Gericke Systems for Powder Handling For more than 115 years (founded 1894), Gericke has been planning and supplying systems for pow-der handling! In the pneumatic conveying technology as well as in the feeding and mixing technology Gericke belongs to the market leaders. At the beginning of every project when designing a feeding and mixing station there is the question whether to create a batch or continuous process. To come to a conclusion, a careful analysis of the products and processes involved is required, considering the further conditions and criteria. Some-times, the advantages might be with a batch solution, but there are other processes where a conti-nuous system might be preferred. Gericke undertakes great efforts in R&D in pneumatic conveying, feeding and mixing technology and offers additionally components for quality control, e.g. equipment for size reductions and sifters. The know-how based, competent treating of a project is what a customer gets when speaking with Gericke. Gericke

Rotary Valve with Contact Detection System Developed to eliminate the problem of “Nuisance Tripping”, Rota Val’s new RotaSafe RM2™ rotor monitor is claimed to represent a reliable and most advanced solution for rotary valve rotor protection. Detection systems are required to stop a rotary valve instantly if it detects rotor to housing contact, avoiding valve damage and consequent product contamination. Even relatively minor internal valve damage almost certainly invalidates ATEX certification requirements by opening a flame path. Significant reduction of this problem can save considerable expense in repair or replacement of affected valves. The Rota Val RotaSafe RM2™ detection circuit is intrinsically safe and therefore suitable for all ATEX Zones. Rota Val’s RotaSafe RM2™ has innovative control electronics, effectively filtering unwanted electrical noise from unavoidable sources that produce false signals. The new system is unique in that it can be adjusted to measure contact resistance at

Highest mixing homogeneity and the hygienic design characterize the continuous mixers GCM made by Gericke. The series has now been further improved by the models type GCM ECB. With the latest design it is possible to extract the drive and the mixer housing for easy access. The mixer has 3 operation positions: - 1 Mixing position - 2 Cleaning positions The GCM 800 ECB and 1200 ECB are equipped with a cantilevered shaft and a shaft seal which can be dismantled completely in a very simple way. In the hygienic version, the parts in contact with the product are polished. The mixer has no hollow bodies where residue can build up. The experiences made with the mixers during the operation have been incorporated in the design of this latest model. For the user it means a remarkable improvement in regard of accessibility to all components and excellent cleanability of the mixer. The GCM mixer is suitable for the operation in ATEX zones. Optionally the mixer can be

Vibrations occur above all in production plants and can generate many different types of horizontal and vertical oscillations in a large variety of frequency ranges caused by the drives of the integrated machines. The metering result is influenced decisively by the vibration severity measured in the form of acceleration of the vibrations. “How well do the weigh feeders compensate defined intensities of vibration?” Research carried out by the University of Applied Sciences Constance showed that an acceleration of vibration of up to 0.5 m/s² did not affect the metering accuracy of the Gericke hybrid weighing technology. It emerged that, especially mechanical damping plays an important role when improving on metering accuracy. Tests made it clear that the reduction of transference of vibrations to the system (as a whole) was not achievable by using heavy weights nor were rubber feet suitable as vibration dampers for significant reduction of the effects of the vibrations.

The volumetric and gravimetric Gericke feeders, with their high feeding accuracy, robust construction and modular design, rank among the highest-quality feeders on the market. In the case of volumetric feeders, feed rate is normally not regulated continuously, but should remain constant if there is no change in bulk density. A precondition for this is constant filling of the metering organ. Feeding of the bulk material, when using the GDU610, is carried out by means of a metering helix or metering screw. Here at Gericke, we attach a great deal of importance to the linear course of the feed rate in connection with the development of a volumetric feeder. The feed rate depends on the volume transported per time unit. Precise volumetric metering is also an important precondition for high gravimetric accuracy. The new all-purpose GDU610 feeder with complete emptying covers a feed rate range from 340 l/h to 36.000 l/h. The feeder can be used in connection with products

Feeding particularly low feed rates when hygiene is a central issue presents challenges of its own during production. This situation mostly arises when cost-intensive products are being handled or when small amounts of ingredients already have a decisive influence on the final product. The new DIW-PE-GZD200 „Small Scale Feeder“ with its innovative details has been specially designed for the requirements of minor ingredient addition. The modern weighing system ensures highly accurate feeding results in connection with the twin-screw GZD 200 Loss-in-Weight Feeder. The GZD200 Hygienic Feeder comes with specially polished surfaces, machined sealing grooves and is suitable for quick and easy disassembly and easy cleaning. This device corresponds to the requirements of the food and pharmaceutical industries on account of its modular design. The feeder is suitable for feed rates ranging from 0.2 l/h – 10 l/h. The mass flow is virtually pulsation free. Conveying of

Gericke’s Multiflux® mixer GMS creates with its 2 horizontal, overlapping mixing rotors a fluidized bed. As a mixing process is based on the exchange of the particles in a volume by convection, this principle is very efficient for the energy-saving and product respecting mixing. The GMS mixer is known as long-lasting and reliable process equipment. In order to complete its existing range, Gericke has made a redesign of the GMS Multiflux mixer that responds to the increasing demand for hygienic execution in the food and pharmaceutical industry. The new model is called GMS C. C stands for cantilevered and refers to the 2 shafts that are cantilevered, offering many advantages. Not only the number of sealing is divided by 2. Due to the construction, the front side of the mixer can be opened entirely. In the high end version, named the GMS ECD, the operator can even pull out the complete drive and mixing shafts out of the body. Large lateral doors offer an easy access

Daily production challenges Daily production challenges become critical where particularly low feed rates are required. This can either be due to the high cost of ingredients, or to the significance of accurate addition of small quantity of ingredients. The new DIW-PE-GLD87 Feeder has been designed for the requirements of minor ingredient addition. The latest weighing system technology, which is based on using electromagnetic strength compensation, put into operation in combination with the GLD87 High Accuracy Feeder, leads to extremely exact feeding results. The GLD87 is easy to clean and ideal for industrial applications. Perfect feeding results are achieved if high accuracy is required and products to be metered are very sluggish. This Small Scale Feeder is stable. In order to reduce adverse effects by external influences, the feeder can be supplied with wind shields, special connecting sleeves and vibration cushions and be combined with the fine adjustment possibilities of the Easydos Pro

Low segregation, low wear, low air and low energy consumption Our dense phase conveying systems with pressure vessels are designed for processes that require gentle conveying, low segregation, low wear, low air and energy consumption. Another advantage when using a dense phase conveying system with pressure vessels rather than a lean phase conveying systems with rotary valves is that no part rotates in the product stream. In lean phase conveying systems, the rotating rotary valve will cause fine metallic attrition when coming in contact with the housing and thereby contaminate the product. Another disadvantage is air leakage. This occurs because of the gap between the rotor and the housing. Due to wear on the rotary valves, the gap gets bigger which leads to increased leakage of air, reduced capacity, to conveying problems and pipe blockages. We designed the dense phase conveying system mini-double vessel PTAD20 to replace rotary valves in existing conveying plants. The Gericke dense phase conveying system mini-double vessel

The company was founded in 1894 in Zurich. Walter H. Gericke, specialist for flour milling processes, offered his engineering services and machines to the flour mill industry. From the start of his activity, he focused on powder handling and processing. Brochures dated 1898 show a wide product range that included vertical mixers, filling machines and handling equipment. Customer satisfaction was of paramount importance to Walter Gericke and he put all his efforts into this aspect of his work. This is shown in the customer investigations that were carried out and the number of letters he received from customers confirming their satisfaction with Gericke. Today, 115 years later, powder handling and processing as well as customer satisfaction still urge us on with regard to our vision for the future and involvement in our activities. Our customers benefit from our performance with regard to innovation, this certainly being a key factor for Gericke’s success. This

Gericke are proud to announce that they have added packaged vacuum systems to their extensive range of high quality material handling equipment .The equipment is designed as an easy method of conveying powdered and granular products for the food and pharmaceutical industry. Standard features are incorporated to allow the equipment to handle many non free flowing powders, these features are: large area reverse jet filters, steep angle cones, large diameter outlet valves and easily added discharge aids. Throughputs start at 100 kgs per hour and go up to 4,000 kilos per hour, horizontal conveying distances can be up to 150 metres and vertical distance up to 40 metres. Typical applications are: mixer loading and un loading, gravimetric and volumetric feeder re-fill, filling machine loading, silo to process transfer, big bag unloading and many many more. All packaged systems comprise three main items: 1) Pick up bin and suction lance, these items are designed

On a centrifugal sifter, the bulk material is fed in a controlled flow into the cylindrical basket containing the sieve hose. Fast rotating blades push the product against the sieve and transport the oversize particles in an axial movement towards the oversize outlet. The fine particles pass through the sieve and are forwarded to the next process step. Centrifugal sifters are characterised by high throughput and compact design. A typical through put can vary between some 100 kg/hour and 60 tonnes/hour using an 800 micron mesh. Gericke have been manufacturing centrifugal sifters for more than 50 years. They are available in different ATEX categories. Sifters are used at the reception point of raw materials, e.g. after Big Bag emptying stations, sack tipping units or above filling and conditioning machines. Very low headroom is required by the Inline sifter, which can be placed anywhere in the pneumatic conveying line. Usually Nylon sieves are used. They are robust

Pneumatic dense phase conveying systems for powders and granulates with pressure vessels are favored against lean phase conveying systems with rotary valves wherever one of the following criteria is important: - The products have a fragile surface structure and must be transported without any damage. - Mixtures should not segregate trough the transport. - The product is abrasive, meaning that there is danger of high wear of pipelines and of the installed components. - The consumption of air and thus the corresponding operating energy costs has to be reduced. The Gericke dense phase conveying systems can be operated with air starting velocities from 2 m/s depending on the product and on the application, in comparison to lean phase conveying systems with starting velocities from 20 m/s. The solids loading (= amount of kg of product that can be transported with 1 kg of conveying medium) in dense phase conveying systems can reach up to 150, whereas in lean phase

Gericke manufactures for more than 100 years batch mixers. As a new development Gericke shows its single shaft mixer GBM (Gericke Batch Mixer). This mixer can be used for divers different processes. The GBM can be operated with Froude numbers varying from 1 to 3 which influences the energy input and mixing result. It is available pressure tight, and is suitable for heat exchange operation as well. For dispersion duties high speed rotating de-agglomerators can be integrated into the mixing chamber. The mixer is delivered as ATEX category 1, 2 or 3 equipment. Standard sizes are manufactured from 150 liter up to 3000 liter volume. The “clou” of the Gericke GBM is the expansion zone where particles can exchange easily their position. By this movement the axial dispersion can be improved. Optional are different drive units, rectangular standard or long outlets, inspection and cleaning doors and different surface finishes. The Gericke Batch Mixer stands for a robust

Many raw materials tend to create lumps during transporation or storage. The product loses his ability to be processed easily. Pneumatic conveying systems may get disturbed, feeder deliver inaccurate recipes and mixers cannot distribute the ingredients to a homogene concentration in the mixing chamber. To reduce the size of the agglomerates, Gericke offers a size reductor (Nibbler) for the reliable and quick particle size reduction. Gericke Nibblers treat the raw material gently and reduce blocs, lumps and agglomerates. Rotating paddles push the material through a screen. The rotation and angle of the paddles sweep the product against the serrated screen with the reduced particles passing through the holes. Size reduction is achieved by a cutting action (not grinding) and the breaking effect of brittle materials. The Nibbler works with a low peripheral tip speed avoiding the heating up of the products. Gericke Nibblers are available for the integration into different

Gericke delivers for more than 60 year pneumatic conveying systems. Gericke delivers under the brand name pneuwork® dense phase conveying technology for abrasive or high temperature products. The construction of the pressure vessel and of its accessories is specially designed to ensure a reliable and durable operation in heavy duty industries. The vessel is equipped with a fluidising bottom, a special wear resistant conical inlet valve. Combined with the diverter valves and anti-abrasion deviation pot, the Gericke Pneuwork conveying technology incorporates all necessary parts for a robust and efficient material transfer. Gericke pneuwork® systems are placed in factories for building material, in power stations, waste treatment plants or steel and glass production. The conveying capacity ranges from some 100 kg/hr to 80 tons/hr. The vessels are in the standard execution manufactured for an operation temperature up to 300 °C and 6 bar conveying pressure. Trials

Continuous mixing trials assist in defining an efficient process flow. The energy consumption per output is low the physical manipulation of the bulk material is minimal and therefore is the risk of segregation reduced. The preparation of each batch is simplified and the probability of failures in the recipe preparation limited. Leading companies from the food and pharmaceutical industries have recognized the advantage of continuous processes. Gericke has placed its continuous mixer GCM at major Pharmaceutical companies and works together with Universities for optimal design definition. New is the GCM mixer manufactured in a hygienic execution with a cantilevered shaft and polished surfaces. The new execution allows to pull the mixing rotor completely out of the body and leaves the access free for cleaning and sterilisation. There are no hollow bodies where bacteria can hide. The mixer GCM is suitable fort he operation in ATEX zones. The processes can be designed

The Gericke Group delivers for 115 years powder processing equipment and systems. Pneumatic conveying solutions and feeding & mixing installations are among the core activities. Markus H. Gericke leads the group in the 4th generation. Gericke Pte Ltd in Singapore operates since 1993 in South East Asia. From this location, Gericke takes care about customers in the neighboured countries like Indonesia, Thailand, Malaysia, Vietnam and the Philippines. Motivated by the mission to serve the customers in China even better, Gericke has registered 2008 in Shanghai the company Gericke (Shanghai) Pte Ltd. The company follows in China the strategy of quality and continuous customer service. With the combination of local engineering and production and the selective import of key process machines from overseas, Gericke can offer high quality solutions with short return on investment. Gericke looks forward to receive your inquiries on the E-mail address gericke.cn@gericke.net.

Quick disassembling of equipment is desired to reduce the cleaning time, for better inspection and offers an advantage for frequent product change. Gericke is completing its proven feeder product range with the new GDU 151, which doses in the range of 0.05 - 600 l/h. The GDU 151 can be used as volumetric feeder or integrated into a weighing frame for gravimetric duties. All parts of the new feeder are designed to meet hygienic surface criterias and to be disassembled with a view manipulations only. Important design details are: polished surfaces, continuous weldings, no hollow bodies, round corners, machined groove and o-ring sealings. The connections to up- and downstream equipment is realised with quick clamps. The GDU 151 will be used in food and pharma¬ceutical applications when reliable dosing of any powders with high accuracy are required. As the dismantling and cleaning is simple and fast, frequent product changes are possible and the production interruption

The quality and concentration of ingredients and active substances are increasing. This generates the need for reliable feeders for the lowest capacity range. The constant federate and the accuracy should be developed to the maximum. The accurate and continuous feeding of very small quantities of ingredients is the target application of the DIW-PE-GDT. With its hygienic design, polished surfaces, machined sealing seats and the easy dismantling and cleaning possibilities, the new Gericke feeder meets exactly the needs of the food and pharmaceutical industry. The typical federate varies between 1-10 l/hr, the gravimetric feeder generates with its design and double helix set up a nearly pulsation free powder flow. The product is fed with a vertical agitator into the double helix twin screw. This ensures the accurate dosing of even difficult flowing products. The vertical agitator operates without a bearing in the bottom product zone. This reduces the number of bearings

to be used in ATEX zones 1/21 with internal zone definition 0/20 Gericke volumetric and gravimetric feeders are running on many, various applications worldwide. To comply with ATEX regulations, Gericke has undertaken, on all its feeders, a security assessment and got the necessary certificates by notified bodies. Feeders and loss-in-weight feeders can now be delivered for zones 1/21 and 2/22 outside, thus designed as equipment category 2 or 3, and category 1 for internal zone 0/20. In other words, the powder or dust should contain a minimal ignition temperature > 200°C, a layer ignition temperature of > 210°C and a minimal ignition energy of > 1 mJ. The marking can be, as an example: CE 0081 Ex II 1 /2 DG c IIC T 130°C Please contact Gericke for further information for the integration of feeders, mixers or conveying systems as well as for the upgrade of existing equipment, according to regulation 94/9 CE.

New: Paddle mixer Gericke GBM for various mixing processes Gericke has added to its mixer range a new single shaft batch mixer! The GBM, “Gericke Batch Mixer”. This unique mixer combines many advantages like: High mixing homogeneity due to improved bulk material flow within the mixing chamber. Energy variation by a adjustment of the Froude number modifying the specific energy input. Easy and quick cleaning design due to the small number, oversized mixing paddles which are good accessible. Investment security and short pay back period offered by the versatile utility of the mixer. Simple but robust execution, hygienic surface finishes are available. The mixer can be used for liquid injection, coating and heating processes. It offers therefore a versatile use and great flexibility for different process applications! While Gericke’s proven mixer range is designed for fragile and sensitive powders and agglomerates, the GBM mixer offers its strength

Gericke Cone Mill GCN 150 Gericke will be launching their latest Model GCN 150 Cone Mill at the Powtech Exhibition. This machine has been designed to accommodate easy and rapid disassembly of the major components to minimise the time required for full machine clean down and validation. Cone Mills are frequently used in the Food and Pharmaceutical Industry for the size reduction of materials ranging from wet pastes to dry, friable powders giving a narrow particle size distribution. Application details Cone Mill applications belong to one of the following categories: • Size Reduction • Dry Granulation and Control Grinding • Wet Granulation • Dispersion • De-agglomeration • Reclaim and Special Applications Process Rates: 0 to 1000 kg/hr Size Reduce to: Less than 200 Micron De-agglomerate to: Less than 50 Micron Advantages • Accepts a wide range of infeed sizes • Can handle soft and heat sensitive materials • Minimise production

Rota Val ‘Fast-Clean’ Blowing Seals (BSFCT) are designed to bring new standards of safety, ease of use and reliability to applications with high cleanliness needs. The range offers users increased productivity through minimal down-time and greater reliability as a result of simple, safe disassembly procedures. The fully ATEX explosion proof design ensures safe use with hazardous materials. Bottom-mounted sliding rails permit accurate alignment of the rotor to housing when being removed or replaced. They also allow a rotor support saddle to be used which eliminates the need for manual lifting or special equipment under primary cleaning operations, enabling users to meet safe handling legislation. Rota Val ‘Fast-Clean’ Blowing Seals are particularly suited to any application requiring frequent cleaning of internal components, whether for cleanliness or hygienic purposes. The new BSFCT valves will be of particular interest to the Dairy, Food and Pharmaceutical

The continuous feeding and mixing systems improve the economy of production plants. During the past years, a trend is recognized towards continuous processes not only in the Chemical industry, but as well in the Food industry. The following mentioned advantages are achieved when using a continuous production system compared to batch system: • The production lines show a compact layout; • Both, the raw materials handling as well as the handling of the intermediate products get much more efficient; • a very high product quality is achieved; as e.g. the risk of segregation is remarkably reduced. Gericke offer with their combined feeding and mixing equipment the highest possible process security which is being achieved by the following: • creative support in planning of the production line • conducting of trials with the original equipment • defining the execution of the feeder equipment and of the product supply • summarizing the process requirements Geri

A new kind of micro mixer now makes it possible for continuous solid substance processes to be carried out in the pharmaceutical industry. This increases flexibility in comparison with the traditional batch process, while at the same time reducing the space required. The FDA, the American approval authority for pharmaceutical products, has recently specifically extended their regulations to the continuous mixing process as well. This change is aimed at improving the production process, allow more rapid development and lead to reduced production cost. To meet their requirements of this new mixing process, Gericke have extended their range of GCM continuous mixers for this very small throughput volumes. The GCM 250 is designed with a 1 l chamber volume only that delivers a throughput of 20 - 200 kg / h. The mixer has a cantilevered mixing rotor with a quick release connection. A purely metallic flashed shaft seal guarantees that non of the products can enter into

Rotary valves are used as dosing and shutoff devices. For the employment in pharmaceutical processes and especially in glove boxes, Gericke developed the Hypergienic air-lock. It has a quick-release mechanism, can be dismantled without tools (in the glove box) completely. The gear motor can be attached outside of the insulator. - All surfaces are self-draining for CIP cleaning. - 10 bar pressure-shockproof - Certifies as flame barrier? - Construction and finish following to FDA and GMP guidelines Gericke`s Hypergienic rotary valve is something special and covers exactly the needs of the pharmaceutical processes. In the Gericke test lab, all Gericke devices can be tested and different production procedures with can be compared. The valve is exhibited at the Powtech in Nürnberg.

Gericke has added to its mixer range a new single shaft batch mixer! The GBM. This unique mixer combines many advantages like: - High mixing homogeneity due to improved bulk material flow within the mixing chamber - Easy and quick cleaning design due to the small number, oversized mixing paddles which are good accessible - Investment security and short pay back period offered by the versatile utility of the mixer - Simple but robust execution, hygienic surface finishes are available The mixer can be used for liquid injection, coating and heating processes. It offers therefore a versatile use and great flexibility in process design! Trials and comparisons to other types of mixers can be executed in one of the Gericke’s large test labs! Even a direct comparison between a batch and a continuous mixing process can be done here.

The DIWE 3 is an alternative gravimetric feeding concept that Gericke has developed for compact installation. Proven Gericke feeders are placed on 3 load cells in a solid frame. This design offers many benefits as: - easy installation in steel structures and buildings - various options to access the feeder for cleaning and inspection as turntable or hang down execution which leaves the floor free for spraying - modular scale up with different hopper sizes - excellent price quality ratio The loss-in-weight feeder DIWE 3 is operated with Gericke’s Easydos controller. It offers continuous gravimetric and also batch modus and can communicate to many types of PLC’s.

Particle size reduction In various reference applications, Gericke Nibblers are used for the preparation of bulk material to ensure a reliable process. Nibbler reduce the size of agglomerates, lumps or hard blocks into the initial particle size without heating up the product. Dust creation is minimal. Nibbler work with low tip speed and can therefore be used for fragile and temperature sensitive products. The Gericke Nibbler is supplied into different ATEX zones. Typically, Nibblers are placed after sack tipping units, container or big bag emptying stations. Used for recycling of non-conform batches they help to reduce the material cost for production. Nibbler screens are available with holes varying from 1,5 up to 25 mm. Larger Nibblers with inlet sections from 300x450 up to 300x800 can be used after filter presses mounted on mobile frames in order to adjust the size of the filter cakes. New! NBS 250: The compact particle size reductor NBS 250 is designed for small throughput

A simple feeding job can disturb a production process or lead to waste product if the engineering of the feeding application has not been done carefully or if the wrong equipment is used. The requirements for the mechanical design of a powder feeder is large: - the feeder must ensure the massflow in the hopper - the helix or screw has to be filled without interruption and with product of constant density - variable capacity range increase the flexibility of a feeder - easy cleaning should reduce the down time of a plant For many years, Gericke has been manufacturing all different kind of feeders. Many of them are still doing their job in a very reliable manner. The lot of experience that Gericke gained in designing and delivering of conveying, feeding and mixing equipment characterise the feeders’s design. The best electronic tool cannot overcome the limits of the physical properties and behaviour that powders show within a hopper or feeder. To offer highest

The demand of toady’s factories for a modern mixer includes high capacity range, easy cleaning and small dimensions to safe space. Gericke’s GMS mixer is equipped with horizontally aligned double shaft rotors and is offering a very interesting ratio of mixer’s volume and required headroom. A 2000 l volume mixer needs less than 1.5 m headroom! The mixing tools create a fluidised bed which allows the particles to move easy and quick in the mixing chamber, without introduction of energy that would destroy the particles. Gericke therefore calls the mixer ‚Multiflux‘ mixer. The typical mixing time is below 1 minute and avoids the breakage of different ingredients like powders and agglomerates. The special shape of the mixing paddles allow the quick and efficient emptying of the mixer after a production cycle. The low number and good access to the mixing paddles makes the cleaning easy. Gericke supplies all additional equipment being necessary to fill the