Categories

Automated process control in bulk goods production With 2-parameter microwave technology, core and surface moisture are transferred continuously and promptly, regardless of density and weight as well as colour, structure and surface quality. Constant monitoring guarantees (energy-) efficient production. Optimised process throughput times and a reduced reject rate minimise general production costs, while regular reference measurements and sampling are no longer necessary. The moisture content is determined directly in the production line, making bulk goods particularly suitable. The measurement data can be displayed extremely accurately and with long-term stability, even for explosion-proof areas (Zone 20) and at high temperatures. The sensors in the ”MoistureScan” series have different coatings so that abrasive or sticky products can also be measured. The devices are easy to install and require minimal calibration.

Berthold bulk measurement system for the precise measurement of solid material mass flow on all types of conveyors. Accurately measuring the moisture of a wide variety of bulk materials is an important step in quality monitoring for many industrial production processes. Whether on the conveyor belt, within bunkers, silos, or shafts, real-time moisture measurement plays an important role in cost optimization and heightened production efficiency.. As a manufacturer of various moisture measurement systems, Berthold offers two different measurement technologies: Microwave transmission technology and radiometric moisture measurement. Depending on the requirements, the most suitable technology for the application can be selected. One of the standout features of Berthold’s systems is their versatility, providing ease of installation even on existing equipment. By investing in cutting-edge moisture measurement, industries can not only enhance product quality but also achieve significant cost savings, paving the way for a more sustainable and competitive future. Explore the world

Online measurement from Berthold for bulk materials, powders, and granulates Being a manufacturer of various moisture measurement systems in the field of process measurement technology, we can offer you the optimum solution for your applications. Berthold offers a variety of moisture measurement approaches and solutions for process control, supplying the optimal technology for your application. The moisture content is an important and decisive quality parameter in many industrial production processes. Our online measurement enables optimal optimised process control, with cost-efficient energy use in firing or drying processes, and reduces waste by measuring in real time during production. Accurate monitoring of moisture during product loading ensures compliance with delivery specifications. Berthold‘s measurement systems are simple, robust and reliable, and work unaffected by dust, temperature or colour. From the food industry to power plants to the pharmaceutical industry - the areas of application for our measuring systems are limitless.

MoistTech is debuting their Food Grade Sanitary Valve Connection that allows for the instant measurement of moisture through a pipeline for pneumatically conveyed materials. Requiring an instant method of moisture detection during the manufacturing process is very common in the food industry, but what about when it comes to applications such as condiments, chocolate, soft cheese, sauces and more? MoistTech is debuting their Food Grade Sanitary Valve Connection that allows for the instant measurement of moisture through a pipeline for pneumatically conveyed materials. This provides users with a non-destructive way to have instant moisture measurements directly on the production line without time consuming traditional laboratory methods. The Food Grade Sanitary Valve Connection is designed to be adapted to the process pipeline conveyed material, allowing the material to flow directly against the NIR detector without wasting or contaminating the product. * Monitor: Process optimization and monitoring creates increased efficiency & less waste * Adjust: Operational personnel are able to make crucial, immediate adjustments * Improve:

When processing anthracite coal into briquettes the moisture range is crucial for the product quality. To save time and costs, the moisture measurement process needed to be automized. Our customer is a leading manufacturer of process carbons. More than 70,000 tonnes of dry coke, anthracite, blown coal and alloying coal are produced each year for the iron, steel and electrode industries throughout Europe, as well as for other areas of application. Anthracite coal is of particularly high quality. At the beginning of the processing process, the material is in powder form, which is then processed into briquettes. In order for it to be formed into a briquette, it needs a special moisture range. If the powder is too wet, it sticks to the mould. If it is too dry, on the other hand, a briquette cannot be formed at all. To obtain the right moisture range, the moist anthracite is mixed with dry starch. The plant operator takes a sample of the material every 15 minutes to check. In order to automate and optimise this manual sampling, the customer was now looking for a measuring solution. Process data * Customer: Process carbon manufacturer * Material:

MoistTech supplies solutions that can deliver instant, non-contact moisture analysis of manufactured goods to ensure the accuracy and quality of the final product. Processing line equipment is designed to help control the environment by providing automated functions to improve the facilities overall quality, production, efficiency and decrease human errors. Manufacturing a range of on-line sensors and at-line instruments for moisture measurement and real-time process control for numerous applications, MoistTech supplies solutions that can deliver instant, non-contact moisture analysis of manufactured goods to ensure the accuracy and quality of the final product. Avoid waste Moisture control becomes a crucial aspect of the production line as numerous products can becomes affected quickly, creating waste, downtime and other issues that stop the efficiency of the facility. Incorporating a system directly into the line or in the laboratory allows for an immediate adjustment process when needed, creates constant control of the products, and allows the data to tie directly into PLC. Reduce downtime A common problem seen

MoistTech provides moisture sensor technology to help your factory maintain efficiency and reduce costs. Our near-infrared (NIR) sensor works directly on your production lines, allowing you to monitor moisture levels with ease. MoistTech provides moisture sensor technology to help your factory maintain efficiency and reduce costs. Our near-infrared (NIR) sensor works directly on your production lines, allowing you to monitor moisture levels with ease. It’s a no-contact solution that you can trust to provide accurate readings regardless of the application you are manufacturing. Reduced waste and energy costs Improving the manufacturing process allows for a multitude of benefits throughout the facility that can have a variety of positive impacts. With our advanced moisture sensor technology installed, your factory will be able to reap the benefits immediately. Thanks to an impressive increase in product quality, you’ll maintain a satisfied customer base. You’ll also notice your production lines are more efficient and experiencing less downtime, leading to a more optimized process. Expect to see reduced waste and energy costs, too. Precise control of ovens Sensing moisture content

In the manufacture of foodstuffs, getting the moisture content right is paramount. So, what do we need to consider in moisture measurement in food production - and what moisture sensors will be suitable in this demanding application? Too little moisture in the ingredients and the product might go stale too quickly or have an incorrect consistency. Too much moisture content and certain foods could develop moulds. Texture, weight, colour, taste, shelf life – all can be affected by incorrect moisture content, with the risk of costly product recalls and lost production time. Getting ingredients to the right moisture content often involves drying them, so moisture measurement is vital if manufacturers are to avoid using excess energy. So, what do we need to consider in moisture measurement in food production – and what moisture sensors will be suitable in this demanding application? 1. When and where do I measure moisture? Moisture measurement of foodstuffs is carried out at various stages depending on the processes used. For example, ensuring the moisture content of coffee is controlled precisely will give a more consistent product quality and reduce wasted materials. The next stage is

MoistTech’s near-infrared (NIR) moisture sensor allows to adjust moisture levels on real-time information lowering raw material and fuel costs, providing higher yields, and more uniform products. Moisture sensors are utilized for measurements of moisture in all kinds of ceramic applications which is a critical concern during the production process. MoistTech’s near-infrared (NIR) moisture sensor allows manufacturers the ability to adjust moisture levels on real-time information lowering raw material and fuel costs, higher yields, and more uniform products. NIR moisture measurement is a noncontact measurement that offers clear advantages over the traditional methods, most important being ease-of-use, elimination of hazardous chemicals, and increased efficiency of product testing. With NIR analysis, all manual steps of collecting, drying and accurately weighing samples are eliminated. Continuous monitoring of moisture content provides proactive avoidance of potential issues caused by out of tolerance moisture levels. How/Why controlling Moisture Matters When moisture levels fluctuate, it can cause significant changes to the quality of many ceramic

MoistTech is responsible for the industry’s first patented method of non-contact, non-destructive moisture analysis and detection for a multitude of sectors. Improved over time, the company’s near-infrared (NIR) technology still leads the market in 2021, providing robust and reliable moisture measurement and control for businesses the world over. For decades, the manufacturing industry was plagued by common issues, such as wasted product, low-efficiency and a lack of consistency; MoistTech provides the solution to these issues with proper moisture measurement and control. Near-infrared moisture control technology helps MoistTech provide top-of-the-line equipment popular all around the globe. We now have reps in every continent, though all our products continue to be manufactured and assembled in the US. Primarily, MoistTech manufactures a substantial range of on-line and at-line sensors for the real time process control of numerous applications. Capable of providing true data regardless of gaps and interruptions in product flow, these sensors are insensitive to material variations, such as height, color and particle

Hydro-View a touch screen interface to view Hydronix sensor data, and configure, calibrate these. It has a built in web server with a web API for machine data requests. The Hydro-View provides a simple interface to view Hydronix sensor data in addition to sensor configuration, diagnostics, calibration and data collection. The Hydro-View can be used either as a stand alone unit for recording sensor data or integrated into a control system. Up to 16 sensors The Hydro-View connects a network of up to 16 Hydronix sensors with multiple systems simultaneously. Connections can be made using TCP/IP, existing RS485 networks implementing the Hydro-Link Protocol or through the Fieldbus option. Built in web server The Hydro-View has a 10.1” touch screen for local configuration and viewing and features a built in web server with a web API for machine data requests. Its web browser interface gives it the flexibility to be used with tablets and PCs when a remote connection is required. For systems that have already implemented the Hydro-Link protocol, the Hydro-View adds the full functionality of Hydro-Com software via the web browser

MoistTech provides higher efficiency with proper moisture measurement & control technology, product quality monitoring, zero maintenance, and process optimization with NIR technology. Low Cost & High Accuracy Moisture measurement and control analyzers can be found in thousands of applications all over the world, saving manufacturers a large amount of time and money by quickly detecting out of specification moisture ranges on the manufacturing line. Operating personnel can make immediate line adjustments based on real-time data. MoistTech Corp. has introduced Near-Infrared (NIR) technology to the moisture measurement and control process by producing the diamond standard in process control. Improved Product Quality Monitoring During various stages of processing, moisture levels are critical as the product can quickly become too wet or dry, wasting time, effort, and product. An ideal moisture control system accurately detects the moisture levels at different stages of the process, is easily maintained and has the ability to withstand even the harshest of manufacturing conditions. The IR3000 series of on-line sensors manufactured by MoistTech are

Product Quality from Lab to Line: Save time and money by instant on-line, off-line and laboratory moisture measurement with Near-infrared (NIR) technology Moisture measurement and control analyzers can be found in thousands of applications all over the world as they save manufacturers a large amount of time and money by quickly detecting variables in the manufacturing process and allowing corrections to be made in real time. Near-infrared (NIR) technology for instant on-line, off-line and laboratory moisture instrumentation is unsurpassed in performance and accuracy over competing technologies. Fast and nondestructive analysis NIR spectroscopy and imaging are fast and nondestructive analytical techniques that provide chemical and physical information of virtually any matrix. Near-infrared can tell us things about a product in a similar way to visible light. When light hits a product, it will interact in various ways; transmitted light will pass through the product while backscattered light will reflect from the product and light will also be absorbed by the product, which is key in NIR analysis. Widely applicable MoistTech

Hydronix sensors successfully measure moisture in all types of grain, whole kernel corn, wheat or maize as well as cut maize and flaked oats. Moisture Control in grain Controlling moisture in grain, nuts and pulses throughout different stages of processing can be one of the biggest problems for manufacturers. All sorts of factors will affect the moisture level in the raw product; how it is stored, humidity in the atmosphere, the variety of the grain and also its particle size. All of these will have a contributing factor in the amount of moisture that either needs to be added or evaporated during processing. Hydronix sensors successfully measure moisture in all types of grain, whole kernel corn, wheat or maize as well as cut maize and flaked oats. Benefits * Reduction in energy costs as the correct amount of energy required for drying can be accurately calculated * Reduction in amount of wasted materials * Consistent, repeatable quality end product Correct drying Correct moisture control during the drying or conditioning of the grain or other similar materials enables a direct cost reduction in

Hydronix microwave moisture measurement has proved to be invaluable industries that use sand or aggregates to increase the accuracy of batching and slump control. Modern plants can weigh aggregates with an accuracy of up to ± 0.5%. If the amount of moisture in a batch of sand or aggregates varies from between 2% to 10% then this will affect the accuracy and proportions of the weighed materials since water is effectively being weighed and not dry materials. Benefits * Reduction in number of spoilt batches * Ability to batch the correct weight of sand regardless of water content * Ability to set high or low moisture levels alarms Moisture sensors can measure moisture levels in materials being discharged from bins, on conveyor belts or within vibratory feeders. The sensors are placed directly in the flow of the material, and take 25 measurements per second as the sand or aggregate flows over the ceramic measurement surface. These measurements are then transmitted to the plant control system in real time. This allows the manufacturer to accurately control water addition during processing and ensures that batches are of a

World Leader in Moisture, MoistTech Provides Support Across the Globe For over 40 years MoistTech has operated across the globe providing the diamond standard in industrial moisture measurement and control. This allows for complete product inspection on the manufacturing line to eliminate waste and downtime while creating a finished product with the highest possible quality. With sensors created for both online and laboratory measurements, the customization to your process comes fully integrated straight from the factory. MoistTech believes in a plug and play operation and makes every attempt to not only ensure efficient delivery but a fully calibrated sensor ready for use. Suited for many applications, our equipment operates exceptionally well in biomass, renewable energy and ethanol applications. With numerous successful installs, MoistTech has the expertise to ensure the product quality you are producing is top of the line. Unlike other instrumentation of this type, some of the unique features of the IR3000 is that it can monitor

Increase Profits with Moisture Control MoistTech Corp. is the original manufacturer of Near-Infrared (NIR) technology in the Industrial Moisture industry, manufacturing a range of on-line sensors & at-line instruments for moisture measurement and real-time moisture process control. Non-contact and insensitive to material variations such as particle size, material height & color, our moisture sensors provide continuous, reliable readings with zero maintenance and a one-time calibration. Reduce downtime, start-up time, waste and energy costs by monitoring the powder and bulk moisture levels at every stage of the process. When one measurement is out of tolerance, a quick automatic or manual adjustment can be made to keep things moving correctly before costly time is lost, and waste is produced. Monitoring and controlling the moisture level in powder and bulk is critical for creating quality products from dry beverage products to laundry soap powder. MoistTech Corp.’s IR-3000 is the flagship sensor

The function of a moisture sensors using a capacitive measuring principle is explained. There are plenty of different measuring methods to determine the residual moisture of material such as bulk solids. Now we are focusing on the capacitive functional principle. Inter alia it finds its use in in-line moisture measurement (directly integrated within a working process). It can be classified into two methods of moisture measurement, direct and indirect. Direct measurement Direct measuring procedures are e.g. the Karl-Fischer-Tritation or drying out material (loss of water by using a drying cabinet, probably the most often used method). Indirect measurement Moisture sensors and systems belong to the indirect moisture measuring techniques as they allow conclusion concerning the water content by using for example the capacitive moisture measuring principle. Further possible measurements work with microwave, infrared or conductance methods. The main criteria is that these procedures do not detect the residual moisture of the bulk solids directly. Rather

How moisture is measured in sludge - easily explained! Moisture measurement for sludge with individual developed screw compaction unit from ACO. The mounted moisture sensor is determining the water content of the waste sludge. The signal of the moisture sensor is used for managing the drying process.

Inline Moisture Measurement in Copal C2 Bags Handling Line Realization of continual quality monitoring of coffee beans by implementing a moisture measurment in the automated bags loading- and unloading system ”Copal - C2 bags handling line”. Four moisture sensors detect the water content of coffee beans instantly. Immediate outward transfer of the jute sacks with high moisture values. Intention of realizing a Load- and Unloading System with integrated moisture sensors Nestlé, the largest food company in the world and leader in the field of nutrition, health & wellness has given a new input on their moto “Good food, good life”. While Nestlé has plants all over the world and in almost every country, they feel highly responsible for the welfare and wellbeing of their employees. Creating Shared Value (CSV) is not something that is not meant to look good for their stockholders, it’s a responsibility they take very seriously. One of the top priorities is keeping the people healthy and save. For this reason they

New digital moisture sensors for Animal Feed, Grain, Rice and Liquids. A single unit contains all on-board functionality: signal processing, smoothing and averaging With an increasing demand for our technology to measure moisture in the bulk solids and liquids sectors, Hydronix is delighted to announce the launch of 2 brand new microwave moisture sensors. Using our already proven digital technology, our new sensors are manufactured from food safe materials and have been designed specifically for use in Animal Feed, Grain, Rice, Nuts and Liquids. The Hydro-Mix HT is a high temperature sensor that will measure moisture in materials that have a process temperature of up to 120°C. This makes it ideal for installation before or after dryers or in mixing systems. Typical applications include animal feed production, rice and grain processing or other similar applications that need to control moisture in high temperature materials. The Hydro-Mix XT is a digital moisture sensor that has measurement modes that optimise results in materials such as grain, rice and other similar materials. This sensor has an external seal enabling it

ACO moisture measuring instruments: food industry and pharma industry ACO-Automation Components shows a hygienic solution for using their moisture measurement systems in the food and pharma industry. An ACO moisture measuring sensor determines the water content/residual moisture of bulk material through a food approval plastic plate. This installation kit has been specially developed for measuring bulk goods in screw conveyors. This method prevents a direct contact between the moisture measurement sensor and the bulk solids. https://www.acoweb.de/en/produkte

Applications: Solid wood, such as friezes, solid parquet, purlins, wooden planks The VenScan XXL measuring system, from Döscher, measures the moisture of the product up to a thickness of 100 mm. Flexible integration into the production process, in which the water content is continuously measured, is guaranteed. We would be happy to advise you.

Hydronix is delighted to announce that it has updated its range of sensors with a complete internal redesign which takes advantage of increased microprocessor speeds and memory. Our new models retain the existing and proven exterior design of our current sensors but we have included some new features for enhanced functionality. New fatures include: • A second analogue output: this is now available on all sensor models including the Hydro-Probe. This enables the user to simultaneously output moisture and temperature or any other combination of two configurable outputs. • Improved calibration functions: individual calibration points may now be loaded directly into the sensor making it much easier for engineers to instantly diagnose the quality of a sensor’s calibration. • On-Board Event Log: to improve diagnostics and assist with customer support. • Simultaneous measurement modes: sensors with additional measurement modes (all models apart from the Hydro-Probe)

increasing quality – increasing efficiency – saving money The field of application for wood is extremely varied. Using wood as a renewable energy source is one of the fastest growing application area for wood. In this kind of timber industry wood is processed in quiet different ways. A few examples for usable material- or transport forms are wood-chips, wood-pellets, wood-shavings or sawdust. To reach a highly effective combustion in the wood-burning ovens a moisture measurement is absolutely essential. On one hand a moisture measurement is able to measure the exact residual moisture in the material. The quality of all produced wooden bulk-materials increases highly by using a moisture measurement. And on the other hand there is also the possibility to raise the efficiency of a plant through optimizing cost-intensive drying- and irrigation processes. A very important aspect by installing a moisture measurement sensor is a well conceived mounting position in the production plant. Every production plant has its own individual

based on a moisture measuring system from ACO E.ON „MPP3“ coal fired power plant in Rotterdam-Maasvlakte The “MPP3” is the most modern and biggest hard coal fired power plant with the notable gross power rating of net 1070 MW and a net efficiency of over 46%. The “MPP3” wants to reduce the effects on the environment as much as possible. One point to reach an environmental friendly process is the optimisation of the exhaust-desulphurisation unit. The desulphurisation is made by a wet flue gas cleaning unit controlled by a moisture measurement. This flue gas desulphurisation (FGD) is far more effective than in other traditional coal fired power plants. Beyond the “MPP3” can reach a biomass-combustion up to 30%. Of course the district heating is used from the adjacent companies. General description of the process The desulphurisation is based on burnt lime (CaO) thereby the end product gypsum (calciumsulfad-dihydrat) arises. For the analysis of the produced gypsum there is an in-house

The brochure contains detailed product information about available instruments and possible configurations along with a selection guide offering the possibility for a pre-selection of a applicable system including sensors. Furthermore it shows a selection of already existing applications. Here available: https://www.berthold.com/en/pc/news/new-microwave-brochure-moisture-dry-substance-and-concentration

for food and bulk applications The new NDC InfraLab e-Series NIR Analyser offers an unrivalled performance with high accuracy, repeatability and stability for the at-line measurement of moisture, fat / oil and/or protein in a wide range of applications in the Food and Bulk Industry (moisture only). Users throughout the world control their processes with the InfraLab and derive the following major benefits: • High speed sampling for improved productivity • Improvement in product quality • Major time and cost savings for routine QC analysis • No sample preparation required • Improved product quality and process control • Operator independent measurement results • Precalibrated from factory for standard applications • Supplied with InfraLab manager software • Available with a variety of samples trays • Ethernet and LIMS connectivity are available InfraLab e-Series Food and Bulk The at-line or laboratory InfraLab e-Series is available as a Single or Multi

in only 10 minutes METTLER TOLEDO introduces a calibration method for moisture analysers, based upon a refence substance. For reliable results and traceability, the SmartCal(TM) solution provides a method to calibrate a moiture analyser oin only 10 minutes. For more information see www.mt.com/smartcal