MoistTech Reveals How Moisture Variation Hinders Efficiency

MoistTech Corp. is the original manufacturer of Near-Infrared (NIR) technology in the Industrial Moisture industry, manufacturing a range of on-line sensors & at-line instruments for moisture measurement and real-time moisture process control. Non-contact and insensitive to material variations such as particle size, material height & color, our moisture sensors provide continuous, reliable readings with zero maintenance and a one-time calibration. Reduce downtime, start-up time, waste and energy costs by monitoring the powder and bulk moisture levels at every stage of the process. When one measurement is out of tolerance, a quick automatic or manual adjustment can be made to keep things moving correctly before costly time is lost, and waste is produced. Monitoring and controlling the moisture level in powder and bulk is critical for creating quality products from dry beverage products to laundry soap powder.

Continuous monitoring is critical for lean manufacturing, leading to significant material and energy waste reduction by preventing scrapped products and rework. How precision moisture measurement drives sustainability Precision moisture measurement When product moisture content is out of specification, it leads directly to material waste and expensive rework. Precision moisture measurement drastically reduces these losses by providing continuous, real-time insights. Operators can make immediate, small adjustments to the production line, preventing quality compromise and saving resources, resulting in a healthier bottom line. Driving Efficiency and Just-In-Time Production Beyond direct material savings, accurate moisture data supports significant continuous efficiency improvements and Just-In-Time (JIT) production. JIT requires perfect synchronization; scrapping product due to moisture issues causes inventory problems and scheduling setbacks. By using sensors to ensure materials are within specification, manufacturers can maintain optimal flow, reduce process variability, and minimize line downtime, achieving substantial sustainability goals. MoistTech NIR Sensors: the diamond

Moisture sensors can be time consuming to install, resulting in lengthy workflow disruptions. With MoistTech, you enjoy easy moisture sensor installation thanks to plug-and-play technology. Moisture measurement is critical for product quality and waste reduction, but moisture sensors can be time consuming to install, resulting in lengthy workflow disruptions. With MoistTech, you can eliminate prolonged downtime and enjoy easy moisture sensor installation thanks to plug-and-play technology. Increase production line efficiency and improve product quality consistency with a moisture sensor from MoistTech. How Plug-and-Play Technology Works Say goodbye to complicated sensor installation processes that cut into production time. Plug-and-play technology provides seamless integration advantages for moisture sensors. Efficiency is at the top of the list as there are limited workflow interruptions. Where other sensors require downtime for installation, MoistTech’s sensors can simply be plugged in and operational within minutes. Due to the ease of installation, MoistTech sensors can be installed nearly anywhere on the production line. Popular installation locations

The good news is you can reduce the chances of a dust explosion with simple actions. One crucial step to take is measuring moisture. Precision moisture control plays a significant role in the powders and bulk solids industries. If a line has improper moisture levels, it can lead to product waste, unnecessary downtime and even safety hazards. A major concern of improper moisture levels is a dust explosion, which can seriously damage a facility. The good news is you can reduce the chances of a dust explosion with simple actions. One crucial step to take is measuring moisture. By implementing a moisture measurement system, you can easily monitor the moisture levels in products and make quick adjustments for increased quality. MoistTech’s NIR3000 measures moisture in real-time for an efficient, safe production line. Causes of Dust Explosions Dust explosions are a serious concern for powders and bulk solids lines. A dust explosion occurs when overly dry conditions combine with a spark from manufacturing equipment. This can cause facility damage and worker injuries. Wood, flour, sugar, gun powder,

In food production, it is important to have correct levels of moisture. Too much or too little moisture can affect product quality. Precision Moisture Measurement In food production, it is important to have correct levels of moisture. Too much or too little moisture can affect product quality. By using a MoistTech moisture sensor on-line, moisture levels can be adjusted in real time, which leads to improved product quality, less material waste and more efficient production. The Background A large manufacturer of dehydrated potato flakes was experiencing issues with incorrect moisture levels. They had used an on-line sensor from a different manufacturer in the past, but it was removed after it did not work looking into bucket elevator buckets. Learn how MoistTech was able to solve the manufacturer’s moisture issues. The Problem The manufacturer dehydrated cooked mashed potatoes into a potato flake that is processed into a finished flavored potato product. During the manufacturing process, the potato flakes are mixed with oil, water, butter flavor, salt, milk powder and a mix of other minor

Moisture sensors determine the moisture content, but there are other parameters that can be measured with near infrared light (NIR). The name MoistTech is self-explanatory that the moisture sensors detect moisture content, but there are so many more substances that absorb near infrared (NIR) light. Coating weight, protein and temperature are just a few measurables that can be detected with MoistTech’s line of products for quality control. How does NIR work? NIR technology works when different substances absorb NIR light at specific wavelengths. After analyzing the amount of NIR light absorbed in a sample, the machine can provide in-depth information about the substance being measured. In the case of MoistTech, it is a popular tool for industries that need to control moisture content in products, such as paper and food production. What does NIR measure? Moisture is far from the only entity NIR can measure. It can also detect levels of coating weight, sheet and film thickness, oil, protein and temperature, among others. NIR technology can be used in many industries including food, agriculture,

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