Supplier sign in
Home
STAY INFORMED
Subscribe to our monthly newsletter.
Your email address will never be disclosed to any third party.
Read our privacy notice.

       

Product description
09.02.2021  |  1567x
Share this item

Maximize Production Efficiency with proper moisture measurement

MoistTech provides higher efficiency with proper moisture measurement & control technology, product quality monitoring, zero maintenance, and process optimization with NIR technology.

Low Cost & High Accuracy

Moisture measurement and control analyzers can be found in thousands of applications all over the world, saving manufacturers a large amount of time and money by quickly detecting out of specification moisture ranges on the manufacturing line. Operating personnel can make immediate line adjustments based on real-time data. MoistTech Corp. has introduced Near-Infrared (NIR) technology to the moisture measurement and control process by producing the diamond standard in process control.

Improved Product Quality Monitoring

During various stages of processing, moisture levels are critical as the product can quickly become too wet or dry, wasting time, effort, and product. An ideal moisture control system accurately detects the moisture levels at different stages of the process, is easily maintained and has the ability to withstand even the harshest of manufacturing conditions. The IR3000 series of on-line sensors manufactured by MoistTech are specifically designed to be unaffected by ambient light, material variations such as particle size, material height and color, and provide continuous, repeatable accurate readings.

Lower Energy Costs & Less Waste

With a non-drift optical design and low to zero maintenance, MoistTech’s IR3000 sensor provides immediate process adjustments to increase efficiency and minimize costs. Implementing production operations to improve the process with proper moisture control begins with a non-contact, pre-calibrated, plug and play solution that is easily incorporated into the manufacturing line with no downtime.
The ability to reduce waste and keep the production line moving is essential to plant operators. Moisture measurement and control plays a large role in this ability. With the implementation of MoistTech’s IR3000 system, plants can now make major reductions in waste – wasted time, wasted effort and wasted product. Catching out of tolerance readings as quickly as possible allows for the most opportune ways to increase plant efficiency.

Process Optimization

The on-line sensors are mounted several inches above the material and can be placed before or after the dryer, on a belt, screw or drag conveyors, chutes, cyclones and bins, pipelines, and pneumatic conveying as well. The MoistTech sensors are not limited to the type of installation and can be mounted in any orientation using many of our measurement accessories. Typical analog range is 1-10% moisture with 0.1-0.2% accuracy.

MoistTech has designed a suite of high-tech Windows® programs to provide user-friendly interfaces for configuration, data logging, and monitoring of diagnostics.
Our configuration software provides the operator with the capability to monitor up to three constituents and the addition of the temperature option. Output trending is displayed to take corrective action prior to reaching determined thresholds. The MoistTech software is easy to use and compatible with any PC platform.

NIR Technology

NIR technology has both performance and accuracy benefits over competing technologies currently being used to measure moisture content. NIR spectroscopy is a fast, non-destructive method of analyzing the chemical and physical information of a product in virtually any matrix. A light source is used to reveal transmitted light passing through the product, while backscattered light reflects from the product and is absorbed. The moisture content is determined by the amount of light that is absorbed and also reflected back to the sensor.
Other technologies require constant re-calibrations, have height interference, experience drifting over time, produce less reflected light energy and overall provide the user with more of an estimated guess of moisture content rather than true, repeatable data. MoistTech’s technology provides hundreds of readings per second with the ability to be displayed anywhere throughout the process, giving full access and capabilities to the production line.
With the ability to store up to 50 product / calibration codes, line operators can alert the sensor for changing products immediately. Streamlining the production process to include the ease of measurement not only improves the final product but allows the plant to operate more efficiently, experience less downtime and increased production.

Additional Benefits

  • Immediate results can be seen when proper moisture measurement and control technology is used:
  • Newest Technology & Software
  • Surface Mount Electronics
  • Unlimited Licensing - Display readings in as many places as needed
  • Process Optimization
  • Low to Zero Maintenance
  • Fuel Consumption & Water Savings

Company information

More items

Increased Efficiency and Consistency with Moisture Control Product Quality from Lab to Line: Save time and money by instant on-line, off-line and laboratory moisture measurement with Near-infrared (NIR) technology
Increased Efficiency and Consistency with Moisture Control
Product Quality from Lab to Line: Save time and money by instant on-line, off-line and laboratory moisture measurement with Near-infrared (NIR) technology Moisture measurement and control analyzers can be found in thousands of applications all over the world as they save manufacturers a large amount of time and money by quickly detecting variables in the manufacturing process and allowing corrections to be made in real time. Near-infrared (NIR) technology for instant on-line, off-line and laboratory moisture instrumentation is unsurpassed in performance and accuracy over competing technologies. Fast and nondestructive analysis NIR spectroscopy and imaging are fast and nondestructive analytical techniques that provide chemical and physical information of virtually any matrix. Near-infrared can tell us things about a product in a similar way to visible light. When light hits a product, it will interact in various ways; transmitted light will pass through the product while backscattered light will reflect from the product and light will also be absorbed by the product, which is key in NIR analysis. Widely applicable MoistTech
16.01.2021  |  1917x  |  Product news  | 
Positive Customer Experiences in Moisture Control Customers Strive for Quality Products and ROI
Positive Customer Experiences in Moisture Control
Customers Strive for Quality Products and ROI Moisture control in the manufacturing process can determine the quality of the final product. MoistTech`s state of the art equipment and superior customer service outshines the competition in providing the diamond standard in process and quality control. 40+ years of moisture control experience gives us the ability to provide expertise across many industries including Food, Minerals, Paper & Plastics, Wood, Tobacco, Biomass & Renewable Energy and more. The manufacturing process can benefit from proper moisture control in numerous ways which create an instant return on investment. Eliminating wasted product or downtime from production due to adjustments Optimizing dryer usage to ensure they are not wasting energy and perform properly Automated measurements in real time display instant and accurate results for immediate online adjustments 100% product inspection Zero contact with the product, retaining all quality control standards Little to zero maintenance to maintain
16.11.2020  |  2199x  |  Product description  | 
Consistent Product Quality from Lab to Line Moisture Control Increases Efficiency
Consistent Product Quality from Lab to Line
Moisture Control Increases Efficiency Results. Accuracy. Profit. Your product should be top quality every time it leaves the facility and measuring the amount of moisture can be a crucial step in the process, too much or too little can be detrimental to the overall product. The technology behind MoistTech’s design is what provides precision results: Near-Infrared spectroscopy and imaging. NIR utilizes a fast and nondestructive analytical technique that provides chemical and physical information of virtually any matrix. Using light absorption, NIR analysis can give accuracy results of +/- 0.01%. Non-contact online sensors with hundreds of measurements per second are -transmitted to a PLC which allows line personnel to make immediate line adjustments if necessary. The no-drift optical design requires no maintenance, is insensitive to material variations such as particle size, material height & color, requires a one-time calibration and provides continuous reliable readings. Measuring and controlling moisture
13.04.2020  |  3611x  |  Product news  |   | 
Moisture Control with IR3000 Reduce Waste and Energy Costs
Moisture Control with IR3000
Reduce Waste and Energy Costs Moisture is important in any manufacturing process, but when it comes to powder & bulk solid processing, excess moisture can ruin products. And what is worse than a wasted effort? Economical losses and decreased productivity. With continuous online moisture measurement, manufacturing/processing plants will find huge money savings. From savings in transportation due to weight of excess moisture, to savings in water usage for dust suppression and clean-up, plants also reduce the amount of wear and tear on equipment due to the dust and ash build up and prevent blockages on the conveyor resulting in shutting down the boiler. Moisture measurement and control can: •Reduce dryer usage and energy costs •Proper control of the in-feed and dryer exit •High Quality Product Through Instant Accurate Moisture Control •Consistency of your final product •100 percent product inspection •Dust and fire elimination •Reduce purchase costs from water weight •Plant production
13.01.2020  |  3128x  |  Product description  | 
Why Moisture Measurement is Crucial in Your Process Increase Production Efficiency by 400%
Why Moisture Measurement is Crucial in Your Process
Increase Production Efficiency by 400% Moisture measurement and control can: •Reduce Dryer Usage and Energy Costs •Proper Control of the Infeed and Dryer Exit •Better Quality of Final Product •Consistency of your final product •100% Product Inspection •Dust and Fire Elimination •Reduce Purchase Costs from Water Weight Moisture is important in any manufacturing process, but when it comes to waste alternatives, excess moisture can ruin products. And what’s worse than a wasted effort? Economical losses and decreased productivity. With continuous online moisture measurement, waste-to-energy plants will find huge money savings. From savings in transportation due to weight of excess moisture, to savings in water usage for dust suppression and clean-up. Plants also reduce the amount of wear and tear on equipment due to the dust and ash build up and prevent blockages on the conveyor resulting in shutting down the boiler. In waste-to-energy facilities, controlling the ash residue is a critical
12.09.2019  |  1412x  |  Press release  | 

Related categories

PORTALS
BulkSolids-Portal Schuettgut-Portal Recycling-Portal
Related
Bulkgids.nl
SIGN UP FOR OUR NEWSLETTER
Newsletter archive
Service and contact
ContactDisclaimerPrivacyAdvertising
FOLLOW US
Linked