News items October 2010

safe time and earn money! SEPCOM® is a solids-liquid separating machine including a screw conveyor. Using both principles of separation, by gravity and by mechanical pressing, the machine is designed to separate the liquid phase from the solid phase in a wide range of substances such as sludge, sewage, manure, solids-liquid mixtures, vegetables, processing waste and others, where the percentage of liquid inside the solid may be considerably different. The separated solid and liquid phases can be handled in an easier and cheaper way. In some sectors this can even become a source of income.

TECU Filter with Recofil and Easyfill save your money! TECU Fume & Dust Filter for Sheet Metal Processing Machines. TECU is a modular polygonal filter designed for the collection of fumes generated by sheet metal processing machines. Function: The filter consists of a stand-alone unit with dust collecting hopper and integrated fan, a polygonal shaped casing, horizontally inserted filter elements, and a reverse air jet cleaning system. The dirty air flow enters the filter casing from the top inlet flange or from the spark trap where sparks and heavier particles are pre-separated. Thanks to negative pressure generated by the fan, the aspirated fumes are forced through the filtering elements which collect the pollutant and let clean air exit into the environment. Dust drops down into the dust collecting hopper after an automatic reverse air jet cleaning device has removed it from the filter elements. Thanks to its unique features the TECU filter solves a great number of maintenance and environmental problems.

Dinnissen Process Technology introduces new functionality The Pegasus® Vacuum Coater allows producers in the animal feed and food sectors to create a vacuum environment within their production processes, enabling them to deal with a wide variety of challenges. Dinnissen introduce 2 new applications for the vacuum coater: “Effectively introducing functional additives” and “Drying raw ingredients at low temperatures.” The benefits of these innovations are the retention of taste and colour and preservation of the action of functional additives such as vitamins, minerals, ameliorators, taste enhancers, yeast and enzymes. The first of these focuses on the introduction of functional additives after the heating stage. These additives include a wide range of substances such as vitamins, minerals, enzymes, prebiotics and probiotics, taste enhancers, yeast and other enhancers, which can be added to powders, granules and granulates. Functional active ingredients can be processed as powders or liquids and are always added in

Dinnissen presenting its new ‘XS4 Sifting’ technology for quickly and reliably fine-sifting large quantities of powders. By using a sophisticated combination of rotation speed, Air Flow movement and screen fineness, this new technology makes it possible to monitor and inspect large quantities of powders quickly (30 to 40 tonnes/hour) and reliably on even the finest screens (≤ 600 mµ). Due to its compact design, XS4 Sifting can be integrated into practically any new or existing (pneumatic) transport system for a wide range of applications, including big-bags, bulk carriers, silos, unloading systems and process technologies. XS4 Sifting can also be fitted with additional safety and hygiene equipment. The system was developed especially for companies in the animal feed and pet food sector. XS4 Sifting has been specifically developed to enable companies to comply with stringent hygiene, food safety and quality standards in relation to the structure, fineness

for Automatic Recovery of Dust from Fume Filters Thanks to many years of experience in dust filtration WAM® today is capable of offering a new unique and dedicated solution for automatic dust recovery from filter hoppers: the RECOFIL™. This equipment is the best solution to match market needs in terms of quality, maintenance, safety, environmental protection and price. Description : RECOFIL™ is an economic, pneumatic dust recovery device which has been specially developed for installation beneath filter hoppers. Function: RECOFIL™ automatically removes the dust collected inside the filter hopper conveying it to a storage device. There is no filter stoppage and there is no need for any manual operation. This is possible thanks to an innovative patented system that utilises the air pressure from the filter to convey the dust in dilute phase without any further equipment required. Thanks to its unique features the RECOFIL™ system solves all maintenance and environmental problems. In combination with

HOPPERTOP is a small cylindrical venting filter specifically for installation on weigh hoppers in concrete batching plants. HOPPERTOP is a compact venting filter for mechanically filled hoppers. Dust which is separated from the air flow by a single WAM® cartridge filter element drops back into the hopper after an integrated automatic reverse air jet cleaning system inside the weather protection cover has removed the dust particles from the filter elements. Performance & Technical Features - Benefits: •Stainless steel flanged body •Low emission level due to B.I.A.-certified filter media •Special design compressed air jet cleaning system •High filtration efficiency due to unique WAM® design filter elements •Quick maintenance due to easy access for filtering element removal •Filter surface: 1 m2 •Maintenance-free air jet cleaning unit integrated inside weather protection cover •High cleaning efficiency due to `Full-Immersion` solenoid valves •No tools required for filtering element removal •Minimum

Robust screw presenters ensure productivity in mass production Mobile telephones connect all people across the world What started off in 1983 as a 800 gm Motorola device, sneeringly called `jingling bone`, has embarked on an unbelievable triumphal procession around the entire globe: the mobile telephone. Experts meanwhile estimate there to be 4 billion mobile phone users worldwide. The market is flooded with a multitude of mobile phone models, which can do a lot more than just phone. The Finnish giant in this sector, Nokia, is the largest producer of mobile telephones, followed by Samsung. Today`s handys weigh less than 80 gm, they take photos, record and play back videos, surf the Internet or are navigators for drivers and pedestrians who are unfamiliar with the surroundings. Mobile phones are produced in an industrial mass production environment. Three-shift production operation places high demands on people and material. The often quoted maxim `time is money` demands robust, low maintenance machines, which operate smoothly,

VPInstruments makes selecting the right mass flow meter easy VPInstruments has changed the design of her proprietary flow sensor. Due to this new flow sensor design and a review of our calibration protocol, we offer now our insertion flow meters with one flow range; with good accuracy over the entire flow range. This flow range combines the accuracy in the low flow ranges of the old version with flow range up to 80 mn/sec, with the flow range extension of our model up to 150 mn/sec. The new flow range, 0.5..150 mn /sec, combines all benefits. With only one model you are now equipped for all your compressed air and gas flow measurements. Selecting the right flow meter has never been so easy! Both our VPFlowMate and VPFlowScope mass flow meters are from now on delivered with this new sensor. When required, the 4..20mA output can be scaled to match your application. The VPFlowMate is the industrial mass flow meter for your flow measurements of compressed air and technical gasses. VPFlowScope is the all-in-one instrument that

S+S develops magnet and metal separators in high-temperature version At the K 2010 show in hall 10, stand 10E60, S+S presents comprehensive separation and sorting solutions for the complete life cycle of plastics. As a trade fair highlight S+S presents magnet and metal separators that have been developed specifically for the installation at high-performance injection-moulding machines and protect these machines against metal contaminations. During processing, smallest metal particles that might be contained in the plastic granulate may get into the molten plastic and thus cause expensive malfunctions in the injection-moulding process. In the production of preforms another important aspect is that PET is processed at high material temperatures, which means that conventional metal separators may not be suitable for such applications. S+S has developed magnet systems and metal separators in high-temperature version that reliably remove metal particles from very hot plastic granulates. With the Protector-XHT S+S has successfully developed

Grease solutions Use the Ultra-Lube and INSTANTLY know when a bearing needs grease and, if grease is needed, how much! Now you can answer the age-old grease lubrication question, How Much and How Often? Bearing lubrication methods dont have to be complicated to be effective and precise. The Ultra-Lube lets you know exactly when to stop greasing and whether or not the bearing even gets lubricant to Properly lubricating bearings has never been easier or more reliable, because the Ultra-Lube provides the user with feedback about the current lubrication status of components about to be lubricated. Simply connect the grease-gun to the grease zerk. The operator is now able to listen to the amplified sonic bearing noise through the headset, discerning problems associated with lack of lubricant or too much lubricant. Both cases greatly shorten the design life of a bearing. No additional procedure is necessary other than to continue to grease components in the normal manner. It doesnt

fully automac filling of FIBCs A movie about our new FIBC shows the latest invention in the world of FIBC handling. The construction of this new FIBC allows fully automatic take up from a pile and filling them by a spout. Jansen & Heuning won the Process Innovation Award 2010 at the Dutch exhibition at Utrecht in October 2010.

Efficient dredging is based on the optimum ratio between the solid concentration and flow rate of the dredged material. The radiometric measuring system LB 444 is used to monitor the concentration online. The non-contacting measurement is maintenance-free and as a result of the sophisticated detector stabilization, highly reliable measuring results are guaranteed for many years of operation. Vibration, weather or varying particle size and composition have no effect on the measuring performance. The use of high-sensitive scintillation detectors leads to superior measuring accuracy and to a significant reduction of source activity by up to 80% - depending on measuring conditions and system configuration. In combination with a flow rate signal, the measurement provides reliable information about the yield and the total mass of dredged material.

for grinding of soft to medium-hard samples, fibrous materials as well as plastics Typical fields of application: Rubber, leather, paper, cardboard, tissue, plastics (in pieces, profiles, tulic, strips), wood, waste (non metallic), coal, animal feed (also pellets), maize, grain, confectionery, malt, farinaceous products, spices, meat (dried), bones, horn, dragees, leaves (dry), fibres, straw, peat, roots, tobacco, cork. The PULVERISETTE 19 is a rapidly running cutting mill. Different funnels, rotors, sieve cassettes and collecting vessels enable an optimal adjustment of the system to the application. A sample exhauster with cyclone dust chamber can be used for materials which are difficult to grind. The casing can be opened by a central shutter with one hand. For easy cleaning and changing of the sieve cassette the casing top and the cover can be opened and the cover is additionally removable. Technical data PULVERISETTE 19 Funnel opening: 70 x 105 mm max. feed particle size: 70 x 80 mm Throughput: up to 60 kg/h Sieve inserts: 0.25 – 6 mm

The order for the durst removal of two rotary kilns of the RHI AG went to Intensiv-Filter Austria The team of Intensiv-Filter Austria received from RHI AG, world market leader for fire-resistant products and refractory masses for the steel industry, the order for the dust removal of two rotary kilns. At temperatures between 1,500 °C and 1,800 °C the raw magnesite is burnt in rotary kilns to sinter magnesia. Currently the dust removal of the exhaust gases is realized with an electrostatic precipitator. Within the scope of a proactive environmental policy, this filter is exchanged by two bag filter plants of the type ProJet mega® from Intensiv-Filter. The order encloses the dust removal of two rotary kilns with a volume flow of 52,190 m3/h n.c each. The raw gas reaches the bag filters with 180 °C in normal condition, in maximum cases with 250 °C. Filter bags with a length of 6 m and a glass fabric material with PTFE membrane come into operation. The energy-efficient cleaning is carried out with low pressure in online mode. Extent of the project are beside

Renk works with time-critical Master of Kithara Renk Test System GmbH implements the control systems of test rigs using the especially developed control software RDDS. The Augsburg located company Renk Test System GmbH is for more than 25 years known as one of the world"s leading supplier of test facilities and test systems, which are used successfully in research, development, production and quality assurance for customers in the automotive, transportation and aircraft industry. Test rigs and facilities in those fields are the premium products in the test bench area. The demands placed on such facilities often move at the limits of technological feasibility, referring to the high end of the measurement and drive technology. Already in 2003, the leading engineers of Renk decided to use the »RealTime Suite« of Kithara Software as the basis for real-time control of test systems. The customized software is characterized by a high degree of flexibility, variability and by its simple handling. It allows

Gentle deagglomeration of bulk goods Frewitt has developed a deagglomeration system that is designed to improve the quality of the final product when processing solids. The TurboWitt uses a rotary sieve drum, in which agglomerates are broken up by gentle acceleration and shearing forces. The result: Improvement of the flow properties in the processing powders, more precise metering, faster product conveying, and greater production output. All of these advantages lead to substantial improvements in downstream processes as well. To prevent the formation of bridges, two fixedly mounted stator arms convey the product through the sieve openings. According to the manufacturer, users of a ConiWitt can quickly and easily convert the system into a TurboWitt. Diversity in laboratory use The HammerWitt-Lab is ideal for processing hard, crystalline, or fibrous products in the laboratory or in the production of small batches. As it enters the milling chamber, the milling product hits the hammer side of the

At the K 2010 trade fair S+S presents contaminant detectors and separators for production and recycl At the K 2010 plastics trade fair in hall 10, stand 10E60, S+S Separation and Sorting Technology GmbH presents comprehensive separation and sorting solutions for the complete life cycle of plastics. The systems that are presented comprise metal detectors and separators as well as magnet systems for all production stages and conveying types in plastics processing, and contaminant separators for plastics recycling. With the main subject of "All about PET" S+S here focuses on PET processing and recycling. All the systems presented at the trade fair are highly sophisticated solutions that represent the result of 30 years of experience. At the K 2010 S+S presents innovative solutions for the problem of protecting high-performance injection moulds for preforms or caps and closures against metal contaminations to increase the economic efficiency of the complete production process. In this field S+S presents two new systems: With the Protector-XHT S+S has successfully

LUM`s scientific contributions to World Congress on Emulsions Berlin, 12.10.2010: LUM GmbH Berlin, is actively contributing to the success of the 5th World Congress on Emulsions in Lyon, France, from 12-14 October 2010, by presenting latest results within the frame of one lecture and six posters. LUM GmbH is market leader in innovative instruments for direct and fast stability analysis and particle characterization of dispersions. Besides the provision of innovative measurement instrumentation LUM supports the development of the subject area of „Basics and Applications of Dispersions“. Every 4 years researchers, producers and users of emulsions from different fields, e.g. food, cosmetic, pharma, paint and petrol industries, gather for an exchange of ideas and experiences on the World Emulsion Congress. Accordingly manifold are the new trends presented by LUM. The characterization of the asphaltene flocculation in conjunction with ASTM D 7061 is in the focus of the central lecture. This contribution is addressed to the crude

Powder processing theory and practice A unique opportunity to combine powder processing theory with practice! Find out what goes on behind the scenes at Hosokawa Micron in Doetinchem during the Powder Processing Experience this coming November. Experience the art of powder processing and its many applications. Let the masters inspire you to continue developing and improving your own products whilst you watch them at work. 6 Reasons you should attent this Experience 1. CONSULT industry experts 2. LEARN from specialist presentations 3. MEET exhibitors/partners/suppliers 4. DISCOVER our test facilities 5. SEE our factory 6. GAIN insights in powder processing Programme Hosokawa will organize a Seminar & In-house Exhibition for the chemical and food industry. Find out more details about the O Chemical Programme 9+10 November O Food Programme 17+18 November Registration Participation in this event is free of charge. If you wish to have more information, please visit our website or email us.

With the radioactive source inside, the source capsule has to meet highest requirements regarding tightness and stability. Due to its outstanding heat and corrosion resistance, the new Safety Source Capsule SSC sets new standards in safety and reliability, exceeding the best possible ISO-classification by far. The capsule is only available from Berthold Technologies, where it is manufactured according to individual customer requirements in the company’s in-house source production.

Gericke CSM1542 Twin Sifter, sized for the largest applications Centrifugal sifters are the preferred option where space is limited due to their compact design and high throughput. With a footprint of only 2.1 x 1.5 metres and a height requirement as little as 1.2 metres, the Gericke CSM1542 Twin can sieve at rates in excess of 60,000 kg per hour. Most frequently used in the Flour Milling Industry, the Gericke CSM1542 Twin is just as well suited to other bulk food and chemical processing lines. Typically situated at the point of tanker loading, reliability is as important as the compact design. As an alternative to the standard Nylon Screens, Gericke are able to offer perforated plate and wedge wire screens ensuring high sieving efficiency whilst providing the longest screen life. With over 115 years’ experience in the Bulk Processing Industry, Gericke are the natural choice when industry knowledge, reliable performance and support are critical factors. When used in a policing application to remove foreign matter such as

Exact measuring of the dust behaviour of bulk goods During the production, transport and racking of solids, e.g. powders, bulk goods or granulated material, undesired dust is produced. The well-proven dust measuring device DUSTVIEW made by Palas analyses the dust behaviour of bulk goods quickly and reliably. The fully automated device detects the dust formation after the bulk goods’ free fall and bound. The simple solution for exact dust measurements in the product development, process optimisation and quality control, for industrial safety and hygiene.