Archive November 2017

2017 was a good year with many successful trade fairs and highlights for GKM Siebtechnik GmbH. The good business activity and the high number of visitors characterised the positive mood. GKM Siebtechnik presented their products and services to the customers and interested parties on worldwide trade fairs. Particular attention was also given to the products for the food and pharmaceutical industry. Our trade fairs 2017: - Expomix, Russia - Khimia, Russia - Imarc, Australia - IsraChem, Israel - Mining Industries Iran - Mining World Asia - Mining Word Russia - Mining World Kasachstan - Mining World Ukraine - PPMA Show UK - Schüttgut, Germany - Solids Rotterdam - Symas, Poland - Vrac Tech, France - Powtech, Germany We are looking forward to taking part on some interesting trade fairs in 2018 and hope to meet you on some of our stands. Here is a small overview of our trade fairs in 2018: - Anuga Food Tech, Cologne, Germany - 20.-23.03.18 -…

Height reduction and higher separation yield The Goudsmit Magnetics Group of Waalre (NL) introduces a new generation of magnetic separators. These are used to remove metal particles (>30 µm) from food like malt, rice, coffee, sugar, flour and cocoa. The Easy Clean flow magnet stands out from the competition due to its user friendly cleaning, improved flow and the high Gauss values of the bars. In contrast to previous designs, in which such magnets were fitted with two layers of thin (Ø25 mm) bars, the new design contains a single row of Ø50 mm thick bars. New measurement techniques, including simulations of magnetic fields and tests in the company’s own test centre, have shown that this results in a higher separation yield. This is because the thicker bars remain in contact with the magnetic particles longer. An additional benefit is the reduced height of the magnet as a whole, which means it requires less installation height. Moreover, a single row of bars results in improved product flow; which is particularly…

Stationary waste compactor for the recycling industriy Compactor suitable for reclaiming expanded polystyrene packaging. Packaging is reduced to blocks which can easily be placed on pallets for inexpensive transport, storage and recycling. The compactor accepts large materials such as the packaging used by television manufacturers, food containers, etc. Packaging manually fed by the operator is crushed by breakers and then transported by a screw into the compacting chamber. The compacted polystyrene is ejected through a tube at the side. Technical features Average output: EP30 - 30kg/h / EP150 - 150kg/h Feed opening size: EP30 1260 x 380 / EP150 - 1260x380 Ejection opening size: EP30 250x135 / EP150 - 350x215 Average reduction ratio: EP30 28:1 / EP150 - 28:1

Vortex Global Limited, a solids and bulk handling components company, has been recognised with the Materials Handling Engineers’ Association (MHEA) Excellence Award for Supplier of the Year. The MHEA Excellence Award for Supplier of the Year is intended to recognise companies who have made significant impact on customer successes through outstanding customer service, robust product offerings, excellent product quality, or has exceeded expectations in the bulk materials handling industry. Vortex was nominated by LeBlansch Bulkhandling Equipment B.V. for their excellent collaboration during a recent project for PPG Industries Chemicals. In reflection on the project, Jan Le Blansch, owner of LeBlansch Bulk Handling Equipment BV, said: “Vortex has always strived to offer the correct equipment for even the most challenging applications put forward – while at the same time, continuing to provide quality components of a high standard. We have been working…

More than 20 nations come together in the beautiful Allgäu region We look back to a very successful and interesting autumn training which took place from 6th – 7th November. More than 30 participants of our international partners from all over the world gathered at UWT headquarters in Betzigau so that more than 20 nations from around the globe were represented. Highlight for this season were on the one hand the newest members of the UWT product portfolio: The compact vibrating rod probe Mononivo® 4000, the smart radar sensor NivoRadar® 3000 and innovative capacitive RFnivo® 3100. On the other hand during the interactive workshops the participants had to apply their product know-how and field experiences. Afterwards the already successfully implemented applications of diverse material manufacturing processes were considered together and experiences from different industry sectors could be exchanged. Ideas and future strategies were discussed and the atmosphere was very positive. The final dialogues showed the participants…

The pipe blind lockout device can be applied to the widest range of pipes to easily and temporarily lock pipe blinds in place. With the pipe blind lockout, users can avoid the release of gas, steam and hazardous liquids while pipe maintenance is still ongoing. Increased safety and compliance The Pipe Blind Lockout can provide a very visual, physical barrier that acts as a deterrent for touching pipe blinds while maintenance is ongoing. When used with a properly installed pipe blind, the lockout device and a padlock reduces the risk of accidental release of pipe contents. This enables companies to increase workplace safety and also improve compliance with EU Guidelines 89/655 and the European Norm 1037. Non-sparking material The Pipe Blind Lockout has been UL tested for ISO 80079-36:2016 Explosive Atmospheres and falls within the parameters of the norm. The device is built out of a heavy duty 304 stainless steel with rugged, cast aluminium locking…

“Fit for Future“ by long-term cooperation with innovative strategies For the “Regional Sales Meeting” with UWT India Managing Director of UWT GmbH Uwe Niekrawietz and Markus Schalk, Managing Partner UWT ISM GmbH came together with the team of UWT Level Control India Pvt. Ltd. in Gurgaon this October. In addition further sales representatives of several partner companies from the different regions of India were invited to exchange their experience, discuss the temporary situation on the Indian markets for measurement technology and accordingly design new sales strategies. The event was held under the main idea “Fit for Future“ with regard to the this year’s jubilee of 40 years UWT GmbH. After looking back on the very positive development of the UWT subsidiary in India over the past year, we have explored particularly interesting applications from different industries and their successful solutions. Innovative measurement sensors and features from the area of content and level limit control were discussed as well as…

Full flexibility thanks to additional features. At any time. Until now, customers could only choose between different models of scales with fixed technical characteristics. This is a thing of the past, because from October 2017 onwards, PFREUNDT customers will be able to choose from a large number of features and individually assemble their scales as well as flexibly add features at any time. Perfect for all requirements Customer select a version from the wide product range of the WK60 series and thus determines the basic range of the scale, such as calibration capability and size of the electronics. Depending on the selected version, they will then be offered a large variety of configurations from which they can select their individual features. All versions already offer a wide range of options in the basic configuration, but thanks to the many additional features they can be adapted to special requirements and operating procedures at any time. The scale can be upgraded with features or model upgrades even after purchase.…

The real innovation of the amixon® AM-type mixer does not only lie in the conical floor, but also in the patented SinConvex®-mixing tool. The design allows ideal mixture qualities to be achieved even from a filling level of just 5 percent. The upward screwing of the mixture takes place forcibly by means of the helical spring mixing tool, while the downward flow takes place naturally due to the effect of gravity. The changing of places within the particle system takes place at the interfaces in between. The flow effect takes place in the same way, independently of the filling level. All amixon® mixers bear superb hygiene characteristics: the machines can be used as sterile mixers in compliance with FDA regulations. They also fulfil EHEDG requirements and the 3a Sanitary Standards. amixon® ensures comfortable accessibility and a view inside the mixing chamber by means of its generously sized inspection doors. Hence, manual dry cleaning can be carried out quickly…

New features improve the user experience Schenck Process has recently added new features to its DISOCONT® Loss in Weight feeder control platform that customize, simplify and enhance the user experience. Some of the key additions include a favorite’s folder, customizable calibration sequences, detailed event message text and the use of HTML5 for online equipment monitoring. Utilizing the Schenck Process Easy Serve Service Tool, a favorite’s folder can be created giving operators quick access to all the different parameters that are critical and unique to their individual process. Parameters that are rarely used can be hidden eliminating the need to search through multiple parameters that are not relevant for the user’s particular process. A customizable calibration sequence easily leads operators through the required calibrations. Sequence checkmarks indicating that a calibration has been completed, progress bars and detailed status and event messages are just a few of the enhanced operational…

An easy way to measure the performance of vibrating machines with a smartphone Is your equipment giving you good vibes? Or is it time for a fitness check? With vibe2know™ from Schenck Process, anyone can determine a vibrating machine’s current performance. The user simply inserts a smartphone into the specially designed mount and attaches it to the equipment. The app then immediately measures vibratory amplitude, frequency, oscillating angle and operating speed, and enables the user to visualize the vibrating machine’s motion pattern. By getting a quick indication of these key parameters, operators can avoid a sudden production outage and plan a timely maintenance intervention. vibe2know™ is already available via app stores for iOS, Android and Windows. It is highly intuitive to use and includes a brief tutorial. The mount can be obtained directly from Schenck Process. Easily attached to equipment by means of a magnet on its reverse side, it is robust and dust-tight, specially designed to withstand the accelerations of a vibrating…

Schenck Process E-finity® is a patented continuous dense phase conveying system for fragile materials. Precise pressure monitoring and airflow corrections allow the system to operate efficiently under all conditions, while gently inducing materials through the convey line in slug form. E-finity® is ideally suited for granular and pelleted materials, and has proven itself on many projects for pet foods, cereals, nuts, grains, prills, and pelleted material. Unique E-finity® air controls can employ a single air source to operate 2-3 different systems simultaneously. The result is a significant cost savings in both equipment and installation, with continued savings in operation and maintenance moving forward. Our abilities to design, size, sell, fabricate, and integrate other OEM processes as well as installing and providing ongoing support delivers full control. As the primary equipment manufacturer, we manage production schedules for faster lead times on highly-engineered,…

Agreement to sell Schenck Process with private equity funds by Blackstone reached Headquartered in Darmstadt, Germany, Schenck develops and manufactures innovative solutions for a wide range of industrial processes including weighing, feeding, conveying and filtration. With over 2,300 employees’ worldwide and significant operations across Europe, North and South America, China, India and Australia, Schenck serves a diversified customer base across a variety of industries, including food, chemicals, mining and construction. “Schenck is an innovative and unrivalled leader, and we see considerable opportunity to grow the business both organically and by acquisitions in its various end markets. We are excited to team up with management and accompany Schenck in the next stage of its development,” said Lionel Assant, Head of European Private Equity at Blackstone. “This investment underlines our strong commitment to the German market as we continue to evaluate further opportunities across Europe. Blackstone has a proud record of working with…

Schenck Process has announced the latest extension to its MULTIDOS® weighfeeder range. MULTIDOS® VDP-C is a new range of medium-sized and compact apron weighfeeders mainly suitable for raw material feeding, hot clinker feeding and similar applications. “MULTIDOS® VDP-C leverages the proven technical features and component reliability of the existing MULTIDOS® weigh- and apron feeder designs while addressing specific application scenarios. In particular, it offers a perfect solution wherever a regular rubber belt weighfeeder would otherwise be chosen but cannot be installed because of the physical, chemical and performance limits of a rubber belt,” according to Peter Groll, Managing Director Construction & Energy, Schenck Process EMEA. “Moreover, because we have taken a ‘designed straight for the job’ approach, the cost is significantly lower than competitor apron weighfeeders,” added Groll. With a completely enclosed design the MULTIDOS® VDP-C…

Darmstadt TestCenter now supports testing of complete integrated solutions Process industry professionals know that materials and equipment must be perfectly matched to deliver optimal results at lowest cost. Realistic and practical tests at Schenck Process TestCenters provide answers to their most searching questions. The company’s latest TestCenter installation, dedicated to pneumatic conveying, is now up and running in Darmstadt to help customers make the ideal choices. Pneumatic conveying offers flexible, clean and energy-efficient conveying solutions for maximum productivity. The facility now offers a choice of conveying technologies, allowing Schenck Process to closely match solutions to a customer’s specific requirements. The continuous dense phase pneumatic conveying system has an extremely low breakage rate for highly sensitive bulk material, while the dilute phase system can be optimized for rate or efficiency. Both can be configured over 50 or 100 meter loops and are capable of rates up to 15 tonnes per hour. The new Pneumatic…

Diagnosis via internet access reduces downtime and service costs Early identification and rapid response to potential faults are key to effective, predictive maintenance. With the PROXiQ Remote Access System from Schenck Process, experienced service technicians can now access machine controllers from anywhere in the world, 24/7, for early diagnosis. “An early intervention significantly drives down support and repair costs,” according to Manfred Bruckner, Global Director – Plastics at Schenck Process. “Combined with a service contract, the remote access concept behind PROXiQ also reduces or eliminates machine downtime by enabling better predictive maintenance.” Remote access is available to the customer’s own service group and, at the customer’s discretion, to Schenck Process staff worldwide. “The early detection of, for example, component fatigue by our expert technicians typically enables a simple fix,” said Manfred. With PROXiQ, a robust industrial router is installed in the vicinity of the machine, which…

Optimized, low-maintenance, flexible Optimized design, flexible hopper walls and flexible installation options make the ProFlex® C a tailored solution for the compound and masterbatch industries. The ProFlex® C feeding system is used for the continuous feeding of bulk materials such as powder, granulates, pellets or fibers. With ProFlex® C 500, 3000 and 6000, Schenck Process offers three feeder sizes with a total of five extension hoppers. All ProFlex® models have extension hoppers which are easy to clean and an adaptable, space-saving design that enables optimum installation in existing and new production plants. The off-center feeder arrangement allows up to eight feeders with close-fitting discharge helixes and nozzles to be used. The drive and feeder setup can be customized during assembly. For maximum flexibility, the direction of the discharge side can be easily changed at any time. Schenck Process is now offering the choice between different discharge lengths as standard. Only two highly…

Magnetic drum separator Goudsmit Magnetics recently introduced a magnetic drum separator for cleaning blasting grit. It separates contaminants, such as paint residue and rust, from magnetic blasting agent yet is also suitable for the separation of steel from non-steel blasting grit (such as ceramic material), which can then be used again. The blasting grit can become slightly magnetized during the separation and therefore block the blasting nozzle. To prevent this, a demagnetizer is used to remove the magnetism from the grit, thus preventing clumping of the blasting agent. After the grit has fallen through the demagnetization tunnel, it is sucked back through a hose to the blasting equipment where it can be used again. Use of a magnetic drum separator makes used grit suitable for reuse, extends its life and ensures that users do not blast clean surfaces with dirty grit. Magnetic drum separator The advantage of a magnetic drum separator is that the deferrization can take place in…