The good news is you can reduce the chances of a dust explosion with simple actions. One crucial step to take is measuring moisture. Precision moisture control plays a significant role in the powders and bulk solids industries. If a line has improper moisture levels, it can lead to product waste, unnecessary downtime and even safety hazards. A major concern of improper moisture levels is a dust explosion, which can seriously damage a facility. The good news is you can reduce the chances of a dust explosion with simple actions. One crucial step to take is measuring moisture. By implementing a moisture measurement system, you can easily monitor the moisture levels in products and make quick adjustments for increased quality. MoistTech’s NIR3000 measures moisture in real-time for an efficient, safe production line. Causes of Dust Explosions Dust explosions are a serious concern for powders and bulk solids lines. A dust explosion occurs when overly dry conditions combine with a spark from manufacturing equipment. This can cause facility damage and worker injuries. Wood, flour, sugar, gun powder,…

In food production, it is important to have correct levels of moisture. Too much or too little moisture can affect product quality. Precision Moisture Measurement In food production, it is important to have correct levels of moisture. Too much or too little moisture can affect product quality. By using a MoistTech moisture sensor on-line, moisture levels can be adjusted in real time, which leads to improved product quality, less material waste and more efficient production. The Background A large manufacturer of dehydrated potato flakes was experiencing issues with incorrect moisture levels. They had used an on-line sensor from a different manufacturer in the past, but it was removed after it did not work looking into bucket elevator buckets. Learn how MoistTech was able to solve the manufacturer’s moisture issues. The Problem The manufacturer dehydrated cooked mashed potatoes into a potato flake that is processed into a finished flavored potato product. During the manufacturing process, the potato flakes are mixed with oil, water, butter flavor, salt, milk powder and a mix of other minor…

By using a sensor to measure moisture content in wood, you can improve the quality of your wood product, reduce material waste and increase efficiency. Incorrect moisture levels can cause major issues for wood. From strength and drying problems to bond and glue curing complications, excessive moisture can wreak havoc. These issues can be avoided with a moisture measurement system. By using a sensor to measure moisture content in wood, you can improve the quality of your wood product, reduce material waste and increase efficiency. This guide will help you determine the right moisture measurement device for your wood products. Types Wood Moisture Measurement MoistTech’s IR-3000W moisture measurement sensors use near-infrared (NIR) technology. This is a non-contact form of measurement that is different from traditional methods, such as microwave technology where accuracy can be inconsistent. The sensor can be easily installed in a variety of locations. Unlike traditional methods where time was spent collecting the sample, the MoistTech sensor gathers data in real time and feeds it directly to the mill’s distributed…

Measuring moisture content is crucial to many different industries. When integrating a moisture sensor into your processing line, there are several key factors to consider. Measuring moisture content is crucial to many different industries. Even a slight variation in moisture content can cause quality issues with products. A moisture sensor can resolve the issue of moisture detection using near-infrared technology to accurately indicate moisture. When integrating a moisture sensor into your processing line, there are several key factors to consider. Installation on Processing Line You want to install the moisture sensor in an area of the line that is unobstructed and can easily scan for moisture content. The MoistTech 3000 series sensors can be installed in a variety of locations thanks to the brackets on the top and back of the sensor enclosure. Some common areas to install sensors include belts, screw conveyors, chutes, cyclones, bins and pipeline or pneumatic conveyors. The sensor is simple to install and can be moved if necessary. Sensor calibration Most sensors need regular calibration after drifting. MoistTech’s sensors…

When the moisture content is inaccurate, the quality of the product can be compromised A slight difference in moisture content may not seem important, but when it comes to wood manufacturing, even the smallest variation can have a major impact. When the moisture content is inaccurate, the quality of the product can be compromised. Do not risk product damage from moisture. MoistTech’s NIR sensor can measure moisture content in real-time, so adjustments can easily be made to prevent product issues. Consequences of Moisture Imbalance in Wood Wood moisture content can affect properties such as strength, drying time, glue curing and bond performance. However, moisture affects each type of wood differently. Moisture is a key component during veneer production to keep pace with the flow of materials. In medium density fiberboard, moisture content determines the overall strength and durability of the board, surface appearance and quality. Precision moisture measurement is imperative to prevent blown boards on the OSB forming line. No matter the application,…

Moisture sensors determine the moisture content, but there are other parameters that can be measured with near infrared light (NIR). The name MoistTech is self-explanatory that the moisture sensors detect moisture content, but there are so many more substances that absorb near infrared (NIR) light. Coating weight, protein and temperature are just a few measurables that can be detected with MoistTech’s line of products for quality control. How does NIR work? NIR technology works when different substances absorb NIR light at specific wavelengths. After analyzing the amount of NIR light absorbed in a sample, the machine can provide in-depth information about the substance being measured. In the case of MoistTech, it is a popular tool for industries that need to control moisture content in products, such as paper and food production. What does NIR measure? Moisture is far from the only entity NIR can measure. It can also detect levels of coating weight, sheet and film thickness, oil, protein and temperature, among others. NIR technology can be used in many industries including food, agriculture,…

Unparalleled Accuracy and Reliability Improves Quality, Productivity, and Energy Efficiency in the Pet Food Industry. Moisture Control with the IR3000-F Series Moisture Sensor With the IR3000-F series, MoistTech introduces a game-changing solution for precise moisture analysis of virtually any pet food or raw material. What sets the IR3000-F apart is its state-of-the-art Near Infrared (NIR) technology, which offers unparalleled accuracy and reliability. Unlike traditional methods that require frequent recalibration, these sensors are pre-calibrated at the factory with customer samples, guaranteeing consistent performance over time. With the ability to store up to 50 product calibrations in one sensor, the IR3000-F ensures flexibility and ease of use across various pet food formulations. One of the standout features of MoistTech’s technology is its resilience to material variations and environmental factors. The IR3000-F remains unaffected by changes in material height, color, ambient temperature, or lighting conditions, providing accurate readings regardless of the operating environment. Moreover, advanced software algorithms automatically…

Moisture is important in any manufacturing process, but when it comes to food processing, excess moisture can ruin products and create excess waste. And what is worse than a wasted effort? With continuous online moisture measurement, food production plants will find huge money savings. Knowing the moisture content of the materials used throughout the food and baking process has become one of the most critical components in the industry as many raw materials sold today are based upon weight. MoistTech moisture sensors can provide a quick test of the moisture levels of the manufacturer’s raw ingredients, effectively saving purchasing plants a lot of money. While moisture is our major focus, we also supply analyzers for the continuous online measurement of protein, fat/oil, sugar, seasonings, caffeine, and other constituents or elements that absorb the NIR beam. Moisture measurement and control can provide immediate benefits: * Reduce dryer usage and energy costs * Proper control of the infeed and dryer exit * Better final product quality * Consistency of your final product * 100% product inspection Realizing that many food processing companies…

Moisture and wood fuel biomass are vital to each other for minimizing cost, proper operation of biomass boilers, and genuine fuel load assessment. Minimize cost and increase efficiency. Both manufacturers and producers have this at the forefront of their agenda, especially in today’s economy. Knowing where improvements can be made and implementing increasingly lean operating procedures creates immediate process line results. Moisture and wood fuel biomass are vital to each other for minimizing cost, proper operation of biomass boilers, and genuine fuel load assessment. Near-infrared (NIR) technology is a great non-contact way to measure moisture content, immediately improving the product and overall efficiency of the plant. Moisture control becomes crucial in wood and biomass products as excess moisture has impacts that not only affect the product but also the equipment, energy usage, production efficiency, downtime, and more. Wood fuel boilers are optimally designed to operate with fuel of a limited moisture range content. Fuel outside of the tolerated moisture range of the boiler can lead to multiple inefficiencies,…

Check out the YouTube channel of MoistTech for a selection of videos on moisture measurements. Benefits, examples of application in all kinds of areas, backgrounds. MoistTech is the world leader in NIR moisture measurement technology for Instant On-line, Off-line and Laboratory moisture instrumentation. Our MoistTech, Near Infrared (NIR) gauges and sensors, provide the most accurate and repeatable measurements existing for your manufacturing and quality control process. Insensitive to material variations such as particle size, material height and color, MoistTech moisture sensors provide continuous, reliable readings. Our sensors are one time calibration, maintenance free with a non-drift optical design allowing operating personnel to confidently make immediate process adjustments based on real-time measurements.

MoistTech Corp gets that, especially when it comes to dealing with the pesky drifting and re-calibration headaches that often come with moisture sensors. In the fast-paced world of manufacturing, getting things just right is crucial. MoistTech Corp gets that, especially when it comes to dealing with the pesky drifting and re-calibration headaches that often come with moisture sensors. MoistTech has cracked the code, making sure you get accurate moisture readings without the usual hiccups. Cutting-Edge Tech That Stays Sharp MoistTech’s moisture sensors bring the cool factor with top-notch technology that stays sharp over time. Thanks to some fancy algorithms and a clever sensor design, these sensors stay consistently calibrated, giving you trustworthy moisture readings all day, every day. MoistTech’s secret sauce is Near-Infrared (NIR) technology, which doesn’t play nice with drifting. It keeps things accurate, no matter the environment or wear and tear. With MoistTech, you can count on precise measurements without the need for constant recalibration, making life a whole lot easier for your production processes. Smart…

Moisture is important in any manufacturing process, but when it comes to powder & bulk solid processing, excess moisture can ruin products. By Adrian Fordham, MoistTech Corp. Why Moisture Measurement is Crucial in Powder & Bulk Solids Operations Moisture is important in any manufacturing process, but when it comes to powder & bulk solid processing, excess moisture can ruin products. By Adrian Fordham, MoistTech Corp. Moisture is important in any manufacturing process, but when it comes to powder & bulk solid processing, excess moisture can ruin products. And what is worse than a wasted effort? Economical losses and decreased productivity. With continuous online moisture measurement, manufacturing/processing plants will find huge money savings. From savings in transportation due to weight of excess moisture, to savings in water usage for dust suppression and clean-up, plants also reduce the amount of wear and tear on equipment due to the dust and ash build-up and prevent blockages on the conveyor resulting in shutting down the boiler. Benefits of moisture measurement and control * Reduce dryer usage and energy costs * Properly…

A fail proof solution for the production line is a NIR moisture measurement solution that allows for full monitoring. Ideally there would never be an accident report on the job and every safety precaution would be followed to a T by the team. But usually that is not the case and far too often we read reports of on-site accidents with equipment. Safety and quality are both main concerns when it comes to the manufacturing and production process. Ensuring the team members are efficient in their job while being safe ensures that everyone goes home at the end of the day. Excess moisture within a product can cause more issues than just quality control, in some instances, excess moisture in the product creates issues with equipment function that can possibly lead to human intervention. In those cases, huge safety concerns arise as large pieces of equipment can be very dangerous to work with and around. Accidents happen every day on the job and if we can find ways to eliminate them by implementing proactive measures, we can decrease the number of accidents and increase workers’ safety…

Moisture sensors provide an accurate and reliable monitoring system that ensures the fertilizer is of high quality and ready for use. In the fertilizer industry, controlling moisture levels is very important to maintain the quality of the final product. Fertilizer that is too dry or too wet can lead to poor germination rates and reduced crop yield, which can negatively impact both the farmer and the fertilizer manufacturer. This is where moisture sensors come in. At MoistTech, we aim to provide you with reliable moisture meters to continuously monitor the process and control moisture content during production. Read on to learn more about the acceptable moisture levels for fertilizer, and contact us to learn how MoistTech fertilizer moisture meters can help. Moisture sensors Moisture meters are used to detect the moisture levels in fertilizer during production. They work by measuring the amount of water in the fertilizer and providing an accurate reading of the moisture content. Fertilizer Moisture Levels The acceptable moisture levels for fertilizer depend on what type of fertilizer is…

With its ability to detect and adjust moisture levels, MoistTech is an incredible tool for proactively monitoring the moisture levels in production ensuring they are always at optimal levels. MoistTech is a highly experienced company revolutionizing the way we monitor moisture levels in our homes, factories, and businesses. We have a variety of products designed to work for your specific environment. Moisture Detection Moisture-sensing products are at the center of this revolution. Moisture detection devices provide business owners with the ability to monitor and adjust their environment to create the perfect climate for their industry. With its ability to detect and adjust moisture levels, MoistTech is an incredible tool for proactively monitoring the moisture levels in production ensuring they are always at optimal levels. Moisture Control As a manufacturer, keeping your goods certified safe keeps your investment and dedicated workers supplying products protected. Moisture control especially improves the environment of any space, keeping moisture levels regulated, safe, and under danger zones. Don’t let your goods collect additional moisture,…

MoistTech’s sensors can be mounted to any pipeline, belt, screw or drag conveyor, chutes, cyclones, bins, before and after the dryer and on webs for converting applications. MoistTech sensors are not limited to the type of installation and can be mounted in any orientation using many of our measurement accessories. Many locations thought to be inaccessible now provide MoistTech with an installation option. Large pipeline locations can be measured using a MoistTech Flange Window. Many products gravity fed or pneumatically conveyed are measured using the snorkel and sampler cup accessories. Product collects in the sampler cup and measured before air purges the sample back into the process repeating the measurement. Does your product flow through a pipeline? No problem. MoistTech’s sensors can be mounted to any pipeline, belt, screw or drag conveyor, chutes, cyclones, bins, before and after the dryer and on webs for converting applications.

Measuring the moisture content in powdered milk is a key step toward maintaining quality. The nutritional value is maintained for years if the powder has a low moisture content. Measuring the moisture content in powdered milk is a key step toward maintaining quality. With low-moisture powders, chemical reactions happen so slowly that they don’t affect nutritional values even after years of storage. Here at MoistTech Corp, our IR-3000 series of online sensors are the best way to monitor the moisture content in milk powder. Our Sensors Utilize Near-Infrared Technology In order to accurately measure the moisture in milk powder, our sensors utilize near-infrared (NIR) technology. This process is entirely non-destructive, meaning that the milk powder can be immediately used after measurement. There is no need for time-consuming and expensive laboratory testing. Why Use MoistTech’s Sensors? There are many reasons to choose MoistTech’s sensors for measuring the moisture content in milk powder. First of all, our sensors are highly accurate. Additionally, our sensors are very easy to use. They can be integrated into existing production…

Moisture control becomes a crucial aspect of the production line as numerous products can becomes affected quickly, creating waste, downtime and other issues that stop the efficiency of the facility. ”From a distance, pellet production is a fairly simple process: we feed biomass into a pellet mill die chamber and the rolls work to press out a beautiful pellet with a high quality sheen right? Not so fast, there are several metrics that must be considered when it comes to making a quality pellet day in and day out. Something to know about pellet mills is that they are only as efficient as the consistency of the material that is being inputted. There are several factors that must be considered such as: the wood species, the die specifications, the grind size, the geometry of the grind, the conveyance, binder requirements and so on. However, one metric that is often overlooked or rather I should say undervalued is the moisture rate of the biomass. Sure, we know that already you say, however time and time again I have seen this area neglected in biomass pelletizing systems due to a lack of knowledge about its importance. I have found that changing the moisture…

Hazardous manufacturing conditions caused by excessive dust can create an explosion in an instant – causing irreparable damage. Plant operators need to be aware of the dry conditions caused by their production facility and proactively avoid hazards from occuring. Many wood and mineral applications create an excessive amount of dust that also contributes to the wear and tear on equipment due to ash and dust buildup, preventing blockages on conveyors resulting in shutting down the boiler. MoistTech manufactures the diamond standard in moisture measurement and control sensors for both use directly on the production line. Providing the best solution in the industry, our near-infrared sensors can detect moisture levels within your product, allowing our equipment to be a staple for a wide range of sectors and disciplines. Performance & Stability Mining production companies are constantly adjusting moisture levels to maintain the quality of their products because small variations & excess moisture in mixes can result clumping, which effects quality and consistency. Too dry of a product can result…

The linear slide is specifically designed to traverse the moisture sensor across the web to obtain a full spectrum of the products moisture and / or coating thickness. Producing paper, films and other converting applications can require a moisture and coating reading across the web of the product – MoistTech’s Near-Infrared sensing technology can now be mounted and traversed for more accuracy and control. Requiring an instant method of moisture detection during the manufacturing process is very common in the converting industry. MoistTech can provide customized sized slides to match your exact needs along with top of the line moisture measurement and control with unparalleled accuracy. The linear slide with travel control drive is specifically designed to traverse the sensor across the web to obtain a full spectrum of the products moisture and / or coating thickness. Seamlessly incorporate a traversing system to increase the productivity of the production line. The drive can be programmed by the customers PLC or MoistTech supply an HMI for control.

MoistTech is debuting their Food Grade Sanitary Valve Connection that allows for the instant measurement of moisture through a pipeline for pneumatically conveyed materials. Requiring an instant method of moisture detection during the manufacturing process is very common in the food industry, but what about when it comes to applications such as condiments, chocolate, soft cheese, sauces and more? MoistTech is debuting their Food Grade Sanitary Valve Connection that allows for the instant measurement of moisture through a pipeline for pneumatically conveyed materials. This provides users with a non-destructive way to have instant moisture measurements directly on the production line without time consuming traditional laboratory methods. The Food Grade Sanitary Valve Connection is designed to be adapted to the process pipeline conveyed material, allowing the material to flow directly against the NIR detector without wasting or contaminating the product. * Monitor: Process optimization and monitoring creates increased efficiency & less waste * Adjust: Operational personnel are able to make crucial, immediate adjustments * Improve:…

MoistTech supplies solutions that can deliver instant, non-contact moisture analysis of manufactured goods to ensure the accuracy and quality of the final product. Processing line equipment is designed to help control the environment by providing automated functions to improve the facilities overall quality, production, efficiency and decrease human errors. Manufacturing a range of on-line sensors and at-line instruments for moisture measurement and real-time process control for numerous applications, MoistTech supplies solutions that can deliver instant, non-contact moisture analysis of manufactured goods to ensure the accuracy and quality of the final product. Avoid waste Moisture control becomes a crucial aspect of the production line as numerous products can becomes affected quickly, creating waste, downtime and other issues that stop the efficiency of the facility. Incorporating a system directly into the line or in the laboratory allows for an immediate adjustment process when needed, creates constant control of the products, and allows the data to tie directly into PLC. Reduce downtime A common problem seen…

Implementing MoistTech Corp technology will help your factory save on energy by preventing unnecessary energy consumption, which can occur due to over-drying or the manufacturing of products not fit for the market. The IR-3000 is strategically designed to ignore material height or color changes while providing a continuous, reliable reading that includes thousands of measurements per second. Real time process control can provide a manufacturer with the ability to make immediate changes without stopping the production line, and provides both energy savings and a potential for increased productivity with lower material losses. The IR-3000 uses the most advanced components allowing installation in multiple locations locations and is equipped with product loss software capability where small gaps, inert material, foreign objects, belt or screw conveyors are removed from the measurement calculation, thus providing the most accurate true moisture reading.

MoistTech provides moisture sensor technology to help your factory maintain efficiency and reduce costs. Our near-infrared (NIR) sensor works directly on your production lines, allowing you to monitor moisture levels with ease. MoistTech provides moisture sensor technology to help your factory maintain efficiency and reduce costs. Our near-infrared (NIR) sensor works directly on your production lines, allowing you to monitor moisture levels with ease. It’s a no-contact solution that you can trust to provide accurate readings regardless of the application you are manufacturing. Reduced waste and energy costs Improving the manufacturing process allows for a multitude of benefits throughout the facility that can have a variety of positive impacts. With our advanced moisture sensor technology installed, your factory will be able to reap the benefits immediately. Thanks to an impressive increase in product quality, you’ll maintain a satisfied customer base. You’ll also notice your production lines are more efficient and experiencing less downtime, leading to a more optimized process. Expect to see reduced waste and energy costs, too. Precise control of ovens Sensing moisture content…

Moisture content can affect product quality and equipment function, making it a crucial focus point in proactive avoidance of quality control issues. Reducing front-end expenses and increasing quality and efficiency has always been a top priority for producers, highlighting the need for companies to thoroughly evaluate their current methods of reducing waste – wasted efforts, wasted energy and wasted product. Evaluating and implementing lean manufacturing principles assists in eliminating waste and improving overall plant production. With the implementation of moisture control systems, manufacturing plants can save a large amount of money in a short amount of time. When considering the many challenges that plant operators are tasked with, moisture control plays a large role. Moisture content can affect product quality and equipment function, making it a crucial focus point in proactive avoidance of quality control issues. Dryer effectiveness is critical, as dryers consume a large amount of energy during operation. The implementation of moisture measurement before and after the dryer provides immediate control…

MoistTech’s near-infrared (NIR) moisture sensor allows to adjust moisture levels on real-time information lowering raw material and fuel costs, providing higher yields, and more uniform products. Moisture sensors are utilized for measurements of moisture in all kinds of ceramic applications which is a critical concern during the production process. MoistTech’s near-infrared (NIR) moisture sensor allows manufacturers the ability to adjust moisture levels on real-time information lowering raw material and fuel costs, higher yields, and more uniform products. NIR moisture measurement is a noncontact measurement that offers clear advantages over the traditional methods, most important being ease-of-use, elimination of hazardous chemicals, and increased efficiency of product testing. With NIR analysis, all manual steps of collecting, drying and accurately weighing samples are eliminated. Continuous monitoring of moisture content provides proactive avoidance of potential issues caused by out of tolerance moisture levels. How/Why controlling Moisture Matters When moisture levels fluctuate, it can cause significant changes to the quality of many ceramic…

MoistTech is responsible for the industry’s first patented method of non-contact, non-destructive moisture analysis and detection for a multitude of sectors. Improved over time, the company’s near-infrared (NIR) technology still leads the market in 2021, providing robust and reliable moisture measurement and control for businesses the world over. For decades, the manufacturing industry was plagued by common issues, such as wasted product, low-efficiency and a lack of consistency; MoistTech provides the solution to these issues with proper moisture measurement and control. Near-infrared moisture control technology helps MoistTech provide top-of-the-line equipment popular all around the globe. We now have reps in every continent, though all our products continue to be manufactured and assembled in the US. Primarily, MoistTech manufactures a substantial range of on-line and at-line sensors for the real time process control of numerous applications. Capable of providing true data regardless of gaps and interruptions in product flow, these sensors are insensitive to material variations, such as height, color and particle…

A Proper Moisture Control System Can Improve the Efficiency of the Production Line Immediately Reducing front end expenses and increasing quality and efficiency has always been a top priority for producers, highlighting the need for companies to thoroughly evaluate their current methods of reducing waste – wasted efforts, wasted energy and wasted product. Evaluating and implementing lean manufacturing principles assists in eliminating waste and improving overall plant production. With implemented moisture control, manufacturing plants can find large money savings in a short amount of time. When considering the many challenges plant operators are tasked with, moisture control plays a large role. Moisture content can affect the product quality and equipment function, making it a crucial implementation in proactive avoidance of quality control issues. Dryer effectiveness is critical as they consume a large amount of energy to operate, the implementation of moisture measurement before and after the dryer provides immediate control over the temperature and operational…

Near-Infrared moisture measurement is a state-of-the-art and proven technology that can measure moisture in a wide range of products and many situations Why control moisture on the manufacturing line? Moisture content in most products can have an undesired effect on the quality of the final product. Controlling and adjusting the moisture content throughout the process can eliminate numerous common issues. What benefits are seen with moisture control? * Improved Product Quality Monitoring * Increased Plant Efficiency * Lower Energy Costs & Less Waste * Precise Dryer Control * Low Cost & High Accuracy - Instant ROI * Low to Zero Maintenance * Process Optimization Why use Near-Infrared (NIR) technology? NIR technology is the state-of-the-art, fast, non-destructive method of measuring and controlling moisture content. It is a proven technology that allows us to measure moisture without coming into contact with the product, does not create wasted product, gives instant, accurate and repeatable results and uses a simple light source for measurement, allowing for longer use of equipment. Where can the sensor…

Grain and milling moisture control creates unsurpassed process quality in the manufacturing line with MoistTech technology. Unsurpassed in performance, stability, reliability, maintainability, and cost of ownership, the MoistTech series of moisture analysis sensors can increase both the quality and efficiency of the manufacturing process. Product quality and consistency are forefront with MoistTech in the development of the IR3000 sensor to accurately provide moisture measurements in grains throughout the process, yielding a consistent quality product from lab to line that immediately reduces down-time, wasted energy, and product loss Moisture measurement and control sensors are located in countless applications all over the world, saving manufacturers time and money by quickly detecting variables in the manufacturing process and allowing corrections to be made in real time. Near-infrared (NIR) technology is best suited for instant on-line, off-line, and laboratory moisture instrumentation; the technology is unsurpassed in performance and accuracy over competing equipment. Moisture…

MoistTech provides higher efficiency with proper moisture measurement & control technology, product quality monitoring, zero maintenance, and process optimization with NIR technology. Low Cost & High Accuracy Moisture measurement and control analyzers can be found in thousands of applications all over the world, saving manufacturers a large amount of time and money by quickly detecting out of specification moisture ranges on the manufacturing line. Operating personnel can make immediate line adjustments based on real-time data. MoistTech Corp. has introduced Near-Infrared (NIR) technology to the moisture measurement and control process by producing the diamond standard in process control. Improved Product Quality Monitoring During various stages of processing, moisture levels are critical as the product can quickly become too wet or dry, wasting time, effort, and product. An ideal moisture control system accurately detects the moisture levels at different stages of the process, is easily maintained and has the ability to withstand even the harshest of manufacturing conditions. The IR3000 series of on-line sensors manufactured by MoistTech are…

Product Quality from Lab to Line: Save time and money by instant on-line, off-line and laboratory moisture measurement with Near-infrared (NIR) technology Moisture measurement and control analyzers can be found in thousands of applications all over the world as they save manufacturers a large amount of time and money by quickly detecting variables in the manufacturing process and allowing corrections to be made in real time. Near-infrared (NIR) technology for instant on-line, off-line and laboratory moisture instrumentation is unsurpassed in performance and accuracy over competing technologies. Fast and nondestructive analysis NIR spectroscopy and imaging are fast and nondestructive analytical techniques that provide chemical and physical information of virtually any matrix. Near-infrared can tell us things about a product in a similar way to visible light. When light hits a product, it will interact in various ways; transmitted light will pass through the product while backscattered light will reflect from the product and light will also be absorbed by the product, which is key in NIR analysis. Widely applicable MoistTech…

Customers Strive for Quality Products and ROI Moisture control in the manufacturing process can determine the quality of the final product. MoistTech`s state of the art equipment and superior customer service outshines the competition in providing the diamond standard in process and quality control. 40+ years of moisture control experience gives us the ability to provide expertise across many industries including Food, Minerals, Paper & Plastics, Wood, Tobacco, Biomass & Renewable Energy and more. The manufacturing process can benefit from proper moisture control in numerous ways which create an instant return on investment. Eliminating wasted product or downtime from production due to adjustments Optimizing dryer usage to ensure they are not wasting energy and perform properly Automated measurements in real time display instant and accurate results for immediate online adjustments 100% product inspection Zero contact with the product, retaining all quality control standards Little to zero maintenance to maintain…

Process Control From Lab to Line Increase Efficiency: The MoistTech series of online moisture sensors for measurement and control are designed for full real time process control, developed for instant non-contact measurement for all types of moisture sensor applications. MoistTech sensors are engineered to allow users to optimize their process and dramatically improve product quality. Unsurpassed in performance, stability, reliability, maintainability and cost of ownership, the MoistTech series of moisture analysis sensors are the answer to controlling moisture in your product. Diamond Standard Results Moisture measurement is critical in all aspects of the materials process; thus, manufacturing companies are constantly adjusting moisture to maintain the quality of their product. Advances in real-time sensing, data collection, and data analysis & interpretation helps to determine the characteristics of the materials prior to processing, providing process efficiency and optimization. Regular measurements…

World Leader in Moisture, MoistTech Provides Support Across the Globe For over 40 years MoistTech has operated across the globe providing the diamond standard in industrial moisture measurement and control. This allows for complete product inspection on the manufacturing line to eliminate waste and downtime while creating a finished product with the highest possible quality. With sensors created for both online and laboratory measurements, the customization to your process comes fully integrated straight from the factory. MoistTech believes in a plug and play operation and makes every attempt to not only ensure efficient delivery but a fully calibrated sensor ready for use. Suited for many applications, our equipment operates exceptionally well in biomass, renewable energy and ethanol applications. With numerous successful installs, MoistTech has the expertise to ensure the product quality you are producing is top of the line. Unlike other instrumentation of this type, some of the unique features of the IR3000 is that it can monitor…

Moisture Control Increases Efficiency Results. Accuracy. Profit. Your product should be top quality every time it leaves the facility and measuring the amount of moisture can be a crucial step in the process, too much or too little can be detrimental to the overall product. The technology behind MoistTech’s design is what provides precision results: Near-Infrared spectroscopy and imaging. NIR utilizes a fast and nondestructive analytical technique that provides chemical and physical information of virtually any matrix. Using light absorption, NIR analysis can give accuracy results of +/- 0.01%. Non-contact online sensors with hundreds of measurements per second are -transmitted to a PLC which allows line personnel to make immediate line adjustments if necessary. The no-drift optical design requires no maintenance, is insensitive to material variations such as particle size, material height & color, requires a one-time calibration and provides continuous reliable readings. Measuring and controlling moisture…

Reduce Waste and Energy Costs Moisture is important in any manufacturing process, but when it comes to powder & bulk solid processing, excess moisture can ruin products. And what is worse than a wasted effort? Economical losses and decreased productivity. With continuous online moisture measurement, manufacturing/processing plants will find huge money savings. From savings in transportation due to weight of excess moisture, to savings in water usage for dust suppression and clean-up, plants also reduce the amount of wear and tear on equipment due to the dust and ash build up and prevent blockages on the conveyor resulting in shutting down the boiler. Moisture measurement and control can: •Reduce dryer usage and energy costs •Proper control of the in-feed and dryer exit •High Quality Product Through Instant Accurate Moisture Control •Consistency of your final product •100 percent product inspection •Dust and fire elimination •Reduce purchase costs from water weight •Plant production…

Increase Production Efficiency by 400% Moisture measurement and control can: •Reduce Dryer Usage and Energy Costs •Proper Control of the Infeed and Dryer Exit •Better Quality of Final Product •Consistency of your final product •100% Product Inspection •Dust and Fire Elimination •Reduce Purchase Costs from Water Weight Moisture is important in any manufacturing process, but when it comes to waste alternatives, excess moisture can ruin products. And what’s worse than a wasted effort? Economical losses and decreased productivity. With continuous online moisture measurement, waste-to-energy plants will find huge money savings. From savings in transportation due to weight of excess moisture, to savings in water usage for dust suppression and clean-up. Plants also reduce the amount of wear and tear on equipment due to the dust and ash build up and prevent blockages on the conveyor resulting in shutting down the boiler. In waste-to-energy facilities, controlling the ash residue is a critical…

Moisture Control Increases ROI Results. Accuracy. Profit. Your product should be top quality every time it leaves the facility and measuring the amount of moisture can be a crucial step in the process, too much or too little can be detrimental to the overall product. The technology behind MoistTech’s design is what provides precision results: Near-Infrared spectroscopy and imaging. NIR utilizes a fast and nondestructive analytical technique that provides chemical and physical information of virtually any matrix. Using light absorption, NIR analysis can give accuracy results of +/- 0.01%. Non-contact online sensors with hundreds of measurements per second are -transmitted to a PLC which allows line personnel to make immediate line adjustments if necessary. The no-drift optical design requires no maintenance, is insensitive to material variations such as particle size, material height & color, requires a one-time calibration and provides continuous reliable readings. Measuring and controlling…

Increase Profits with Moisture Control MoistTech Corp. is the original manufacturer of Near-Infrared (NIR) technology in the Industrial Moisture industry, manufacturing a range of on-line sensors & at-line instruments for moisture measurement and real-time moisture process control. Non-contact and insensitive to material variations such as particle size, material height & color, our moisture sensors provide continuous, reliable readings with zero maintenance and a one-time calibration. Reduce downtime, start-up time, waste and energy costs by monitoring the powder and bulk moisture levels at every stage of the process. When one measurement is out of tolerance, a quick automatic or manual adjustment can be made to keep things moving correctly before costly time is lost, and waste is produced. Monitoring and controlling the moisture level in powder and bulk is critical for creating quality products from dry beverage products to laundry soap powder. MoistTech Corp.’s IR-3000 is the flagship sensor…

Near-Infrared Technology is Key MoistTech is a leading global manufacturer of Moisture Measurement Sensors and equipment, first established in 2003 by Director John Fordham alongside two other fellow engineers. The company have their head office based in Sarasota, FL, which covers North & South America, and other locations across Asia, Africa, the Middle East and Europe. Alongside aims to provide great customer service, MoistTech cater for a wide range of applications, providing moisture measurement sensors for use with animal and human foods to chemical applications, mineral, paper, renewable energies, textiles, tobacco and the wood industries. Through their 40 years of expertise, MoistTech is leading the way in moisture measurements, with their sensors adaptable for most any industry requiring moisture or thickness measurements within their manufacturing process. The company’s expansive growth has led to global recognition, and last year they achieved a winning milestone for the company, having…