Why control moisture on the manufacturing line?
Moisture content in most products can have an undesired effect on the quality of the final product. Controlling and adjusting the moisture content throughout the process can eliminate numerous common issues.
What benefits are seen with moisture control?
- Improved Product Quality Monitoring
- Increased Plant Efficiency
- Lower Energy Costs & Less Waste
- Precise Dryer Control
- Low Cost & High Accuracy - Instant ROI
- Low to Zero Maintenance
- Process Optimization
Why use Near-Infrared (NIR) technology?
NIR technology is the state-of-the-art, fast, non-destructive method of measuring and controlling moisture content. It is a proven technology that allows us to measure moisture without coming into contact with the product, does not create wasted product, gives instant, accurate and repeatable results and uses a simple light source for measurement, allowing for longer use of equipment.
Where can the sensor be mounted?
The on-line versions of the sensor vary depending on the application its being utilized for, but the most common installation locations include: Belt, Screw Conveyor, Chute, Roller, Chain, Drag & Elevator Conveyors, Cyclones, Bins, Before/After Dryer, Webs, Pipelines & Pneumatic Conveyors. We suggest installing 4-16" from the product using the bracket on the back or top of the sensor
What products can be measured with NIR?
MoistTech has extensive experience in hundreds of applications including Adhesives, Chemicals, Coating, Converting, Food, Forest Products, Hemp/Cannabis, Minerals, Paper, Plastics, Renewable Energy, Textiles, Tobacco, Web & More. MoistTech offers both on-line and at-line/laboratory sensors to best suit the application needs.
What software and displays do I need?
Each MoistTech sensor comes standard with basic Windows software and unlimited licensing, but is not required for operation. The MoistTech units are standalone and require no software or external output device. Display options are available in addition but are not required for operation.
Can NIR measure more than moisture?
Yes. Our sensors have the ability to measure moisture, coating weight, sheet & film thickness, oil, protein, temperature and other elements that absorb NIR. Accuracy and repeatability is in the +/- 0.01%-0.1% range, depending on the application.
How does the sensor work?
Insensitive to material variations such as particle size, material height & color, our moisture sensors provide continuous, reliable readings with zero maintenance. There is a one-time calibration with a non-drift optical design allowing operational personnel to confidently make immediate process adjustments back on real-time measurements.
State of the art components allow the sensor to be installed in the most extreme conditions and also also provides true data regardless of gaps and interruptions of product flow.
