Three Key Challenges in Plastics Production and How to Overcome Them
Efficiency and continuity are vital: machines run nonstop and operators add value, yet factories face supply chain complexity and inefficient bulk handling. At Indus Bulk Logistics, we visit a wide range of plastics production sites across Europe and North America. What we see is that the way raw materials enter the production process directly impacts safety, costs, and output. Whether it’s virgin granulate, regrind, or recycled material, the packaging format – big bags (also: Super Sacks, FIBCs, bulk bags), octabins, or 25kg bags – often creates bottlenecks.
Based on our experience, here are three of the biggest challenges plastics manufacturers face when it comes to raw material handling:
# High investment costs in unloading systems
# Excessive manual handling by operators
# Machine downtime due to irregular supply
Ad 1. High investment costs in unloading systems
Every plastics factory wants to run continuous, automated, and reliable production. But that starts with supply: how are your raw materials delivered to the factory floor?
- FIBCs (big bags/bulk bags): Frequently used for regrind or recycled materials.