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Seamless Integrations: Particle Design & Plant Engineering Particle Design Technologies, Recycling Solutions, Plant Engineering, Process Automation - Save the date and talk to the Glatt team in Hall 6 at Booth D21
Seamless Integrations: Particle Design & Plant Engineering
Particle Design Technologies, Recycling Solutions, Plant Engineering, Process Automation - Save the date and talk to the Glatt team in Hall 6 at Booth D21 Particle Design Technologies All Glatt technologies offer the advantage that bulk materials such as powders, granules or pellets can be produced in a single process step. Whether it is spray granulation, spray drying, spray agglomeration, microencapsulation, particle coating, layering or spray calcination – the key to an optimal product lies in the right choice of process parameters and the multitude of possible combinations. Recycling Solutions With PHOS4green, Glatt offers an economical and flexible technology for recovering phosphorus from sewage sludge ash. The process combines phosphorus recovery with the production of new fertilizers and results in saleable products. If required, the process also includes the removal of heavy metals such as copper, zinc, nickel or lead from the ash if these exceed limit values. Plant Engineering Glatt is your partner for engineering and technology with more than 70 years of experience in process know-how. We combine
18.09.2024  |  024x  |  Product news  |   | 
Drying liquids – Best technology for nutraceuticals The desired end product properties can make a difference when choosing between spray drying or spray granulation
Drying liquids – Best technology for nutraceuticals
The desired end product properties can make a difference when choosing between spray drying or spray granulation Both spray drying and fluid bed spray granulation can be used to convert liquid products into bulk materials. The most effective process will often be dictated by the desired properties of the final particles and the specific application. Glatt Ingenieurtechnik has a thorough understanding of both techniques and has a long history of designing fluid bed systems that are tailored to individual customer products. Drying solids-laden liquids is frequently used in industry to convert products into a more manageable form and enable their storage at ambient temperatures. The resulting bulk materials are not only more stable than the liquid raw materials, they also have lower weights and smaller volumes, significantly reducing transportation and storage costs as well as any handling issues. To dry liquids as quickly as possible, spraying them into a hot air stream (spray drying) is very effective. It has been used for decades to quickly and cost-efficiently dry large-volume
29.08.2024  |  4071x  |  Specialist article  |   | 
Spray agglomerating of plant-based milk alternatives Using fluidized bed spray agglomeration, particle size distribution, particle structure and particle properties can be specifically adjusted and improved.
Spray agglomerating of plant-based milk alternatives
Using fluidized bed spray agglomeration, particle size distribution, particle structure and particle properties can be specifically adjusted and improved. Spray agglomeration of plant-based milk alternatives for perfect wetting and dispersing properties Powdery substances often cause problems during dosing, filling and transport because of their high dust content and poor flowability. Low solubilities and dispersing properties also impair the application of the end product. With the help of fluidised bed spray agglomeration, the size distribution and structure of difficult-to-process particles can be specifically adjusted and improved. According to a study by the Research and Markets Institute, the global market for plant-based milk alternatives will grow at an estimated annual rate of 9.9% until 2025 (vegconomist 2020). Market shares of almond and soy milk are expected to grow particularly rapidly, at 40% and 37% respectively. At the same time, the application and use of powdered products is increasing. Benefits include the fact that less packaging required, which is more sustainable, and transport is both easier
01.08.2024  |  4957x  |  Specialist article  |   | 
From process development directly to contract manufacturing With short time-to-market: Particle and functional design from the fluid bed market leader
From process development directly to contract manufacturing
With short time-to-market: Particle and functional design from the fluid bed market leader The Glatt Group’s customers benefit from bundled expertise in particle design – from the initial feasibility test, through scale-up, to validation of the production process. Glatt offers suitable solutions for every variant and, if required, also implements customer-specific processes. Contract manufacturing has to fulfill very varied requirements. Some companies permanently outsource their production and permanently request large quantities. Others require flexible production slots to compensate for highly fluctuating requirements in terms of volume. Often, a mature product idea exists, but the innovators do not yet have the suitable technology. For the production and refinement of solid product formulations, a wide variety of tasks are commonplace: from nanodispersed powders for high-tech applications, to matrix-encapsulated feed and food additives in granule and pellet form, to products with a modified release of active ingredients. Contract manufacturing
08.07.2024  |  1008x  |  Specialist article  |   | 
Glatt presents the GFC 16 pilot coating module GFC 16 closes the gap for fully continuous coating on pilot scale. Fully continuous coating now in all scales for non-pharmaceutical applications.
Glatt presents the GFC 16 pilot coating module
GFC 16 closes the gap for fully continuous coating on pilot scale. Fully continuous coating now in all scales for non-pharmaceutical applications. New fluidized bed coater module for all continuous coating and layering processes in the fluidized bed Current market trends show an increasing focus on functional coatings that require small amounts of coating material and very uniform layer coatings. Glatt has responded to these requirements and expanded its portfolio technologically. First time shown at ACHEMA 2024 in Frankfurt The GFC 16 process module, which we will show at ACHEMA 2024 in Frankfurt, expands the performance spectrum of pilot systems at the Glatt Technology Centre in Weimar. It has been specially designed for demanding continuous coating applications in the non-pharmaceutical sector. The developers paid particular attention to the fluid mechanical behaviour of the system along with the gentle infeed and discharge of raw materials, and coated products. Thanks to its design, the module offers all the usual injection options and is suitable for use across a wide range of particle sizes. All
07.06.2024  |  1116x  |  Product news  |   | 
How to tame recalcitrant ingredients withtechnological processes Plant-based functional ingredients behave differently than manufacturers of nutraceuticals and cosmetic products would like. Double microencapsulation can help them to overcome bioavailability and solubility challenges
How to tame recalcitrant ingredients withtechnological processes
Plant-based functional ingredients behave differently than manufacturers of nutraceuticals and cosmetic products would like. Double microencapsulation can help them to overcome bioavailability and solubility challenges Plant-based functional ingredients behave differently than manufacturers of nutraceuticals and cosmetic products would like. Innovative processes such as double microencapsulation can help them to overcome bioavailability and solubility challenges. Among the currently trending functional ingredients, interest in natural sources such as turmeric and its polyphenol, curcumin, has been increasing for years. The spice is not only in demand in the culinary world, but has also found great promise in both consumer and scientific applications.1 Hewlings and Kalman reported that the reason for this is because of the medicinal properties of this rhizomatous perennial plant (Curcuma longa) from the ginger family, which have been known for thousands of years.2 In Asian countries, turmeric has traditionally been used as a medicinal plant for its antioxidant, anti-inflammatory, antimutagenic, antimicrobial and anticancer properties.3–5 This sought-after ingredient is not only
09.04.2024  |  2594x  |  Specialist article  |   | 
Plant safety from the operator’s point of view For the safe operation of process plants, plant engineers can do more than their duty
Plant safety from the operator’s point of view
For the safe operation of process plants, plant engineers can do more than their duty Plant operators in bulk solids processing industries benefit when plant engineers like Glatt Ingenieurtechnik not only develop and build the plants, but also operate them themselves. Contract manufacturing for customers trains the eye for the requirements, duties and challenges of the operator side. Product safety, fire and explosion protection, plant and operator safety as well as environmental aspects are automatically more clearly in focus. Based on its own practical experience, Glatt is far more committed to safety aspects than required by law. (Article in German language) authors: Frank Ohlendorf, Head of Business Support; Gerald Beck, Senior Project Manager; Sören Albers, Head of Contract Manufacturing; Glatt Ingenieurtechnik, Bereich Process Technology Food, Feed & Fine Chemicals originally published in the magazine CITplus, issue 9/2023, Wiley-VCH Verlag GmbH & Co. KGaA
27.10.2023  |  2041x  |  Press release  | 
Exploring new ways to produce cosmetic pigments Interview with Merck and Glatt about the cooperation and the project
Exploring new ways to produce cosmetic pigments
Interview with Merck and Glatt about the cooperation and the project Using completely new technology, pigment specialists at Merck and Glatt Ingenieurtechnik’s technology and production experts have worked closely together to produce an innovative range of cosmetic pigments. The Darmstadt-based Merck Group placed an order for the development and construction of a plant based on chemical vapour deposition (CVD) after successful joint trials at Glatt’s location in Weimar. We interview the partner companies about the cooperation and the project. EuroCosmetics: How did the cooperation between Merck and Glatt Ingenieurtechnik (GIT) to produce Ronaflux® pigments come about? Dr Katarzyna Sztuka: Merck and Glatt have had a successful partnership for many years. For example, Glatt manufactures equipment for Merck’s Healthcare and Life Science divisions. Producing Ronaflux® pigments, which are cosmetic products, requires a special quality and purity standard. This infrastructure was already in place at Glatt or could be expanded quickly
27.10.2023  |  3306x  |  Specialist article  | 
Glatt joins forces with Merck for cosmetic pigment production A completely new type of production plant for special effect pigments was officially commissioned at the Glatt Technology Centre.
Glatt joins forces with Merck for cosmetic pigment production
A completely new type of production plant for special effect pigments was officially commissioned at the Glatt Technology Centre. On 30 June 2023, a completely new type of production plant for special effect pigments was officially commissioned at the Glatt Technology Centre. The Dryflux technology is suitable for numerous powder applications. Weimar, June 2023 The pigment specialists at Merck and the technology and production experts at Glatt Ingenieurtechnik have worked closely together to produce an innovative range of cosmetic pigments using completely new technology. The Darmstadt-based Merck Group placed the order for the development and construction of a plant based on chemical vapour deposition (CVD) after successful joint trials at Glatt’s highly suitable location in Weimar. Since September 2022, the patent-pending Ronaflux® pigments have been produced by Glatt in Weimar for the Darmstadt-based science and technology company Merck. Glatt was commissioned by Merck to develop the plant technology and install the complete production facility, which is owned by Merck. Glatt then
06.07.2023  |  3530x  |  Product news  | 
How to Tame Recalcitrant Ingredients like Curcumin  Innovative processes such as double microencapsulation can help them to overcome bioavailability and solubility challenges.
How to Tame Recalcitrant Ingredients like Curcumin
Innovative processes such as double microencapsulation can help them to overcome bioavailability and solubility challenges. Plant-based functional ingredients behave differently than manufacturers of nutraceuticals and cosmetic products would like. Innovative processes such as double microencapsulation can help them to overcome bioavailability and solubility challenges. Among the currently trending functional ingredients, interest in natural sources such as turmeric and its polyphenol, curcumin, has been increasing for years. The spice is not only in demand in the culinary world, but has also found great promise in both consumer and scientific applications.*1 Hewlings and Kalman reported that the reason for this is because of the medicinal properties of this rhizomatous perennial plant (Curcuma longa) from the ginger family, which have been known for thousands of years.*2 In Asian countries, turmeric has traditionally been used as a medicinal plant for its antioxidant, anti-inflammatory, antimutagenic, antimicrobial and anticancer properties.*3–*5 This sought-after ingredient is not
08.06.2023  |  3801x  |  Product news  |   | 
Drying liquids: Selecting the best technology for nutraceuticals The desired end product properties can make a difference when choosing between spray drying or spray granulation
Drying liquids: Selecting the best technology for nutraceuticals
The desired end product properties can make a difference when choosing between spray drying or spray granulation Both spray drying and fluid bed spray granulation can be used to convert liquid products into bulk materials. The most effective process will often be dictated by the desired properties of the final particles and the specific application. Glatt Ingenieurtechnik has a thorough understanding of both techniques and has a long history of designing fluid bed systems that are tailored to individual customer products. Drying solids-laden liquids is frequently used in industry to convert products into a more manageable form and enable their storage at ambient temperatures. The resulting bulk materials are not only more stable than the liquid raw materials, they also have lower weights and smaller volumes, significantly reducing transportation and storage costs as well as any handling issues. To dry liquids as quickly as possible, spraying them into a hot air stream (spray drying) is very effective. It has been used for decades to quickly and cost-efficiently dry large-volume
02.03.2023  |  2084x  |  Product description  | 
Customized product design of battery materials  Cathode and anode materials as well as solid oxide electrolytes for increased capacity and stability through Glatt powder synthesis and fluidized bed technology
Customized product design of battery materials
Cathode and anode materials as well as solid oxide electrolytes for increased capacity and stability through Glatt powder synthesis and fluidized bed technology Shape the energy revolution with your innovative battery materials More capacity and stability through synthesis of LMNO powders, silicon-carbon composites as anode materials, coated cathode materials for electrolyte protection, LLZO materials for solid oxide electrolytes, and others Optimization to dust-free, free-flowing, homogeneous granules. Particle sizes: Nano to macro. Designing customized anode and cathode materials and solid electrolytes by Glatt powder synthesis Do you want to advance battery technology with new or improved raw materials? Commercial raw materials do not meet your expectations in terms of capacity and long-term stability? Or do you have a promising material approach that only works on a laboratory scale? Glatt powder synthesis is a versatile tool for the development and industrial production of innovative battery materials. The high flexibility of this technology and the special conditions in the pulsating hot gas stream let
02.02.2023  |  3644x  |  Product description  |   | 
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