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Exploring new ways to produce cosmetic pigments Interview with Merck and Glatt about the cooperation and the project
Exploring new ways to produce cosmetic pigments
Interview with Merck and Glatt about the cooperation and the project Using completely new technology, pigment specialists at Merck and Glatt Ingenieurtechnik’s technology and production experts have worked closely together to produce an innovative range of cosmetic pigments. The Darmstadt-based Merck Group placed an order for the development and construction of a plant based on chemical vapour deposition (CVD) after successful joint trials at Glatt’s location in Weimar. We interview the partner companies about the cooperation and the project. EuroCosmetics: How did the cooperation between Merck and Glatt Ingenieurtechnik (GIT) to produce Ronaflux® pigments come about? Dr Katarzyna Sztuka: Merck and Glatt have had a successful partnership for many years. For example, Glatt manufactures equipment for Merck’s Healthcare and Life Science divisions. Producing Ronaflux® pigments, which are cosmetic products, requires a special quality and purity standard. This infrastructure was already in place at Glatt or could be expanded quickly
27.10.2023  |  2988x  |  Specialist article  | 
Drying liquids – Best technology for nutraceuticals The desired end product properties can make a difference when choosing between spray drying or spray granulation
Drying liquids – Best technology for nutraceuticals
The desired end product properties can make a difference when choosing between spray drying or spray granulation Both spray drying and fluid bed spray granulation can be used to convert liquid products into bulk materials. The most effective process will often be dictated by the desired properties of the final particles and the specific application. Glatt Ingenieurtechnik has a thorough understanding of both techniques and has a long history of designing fluid bed systems that are tailored to individual customer products. Drying solids-laden liquids is frequently used in industry to convert products into a more manageable form and enable their storage at ambient temperatures. The resulting bulk materials are not only more stable than the liquid raw materials, they also have lower weights and smaller volumes, significantly reducing transportation and storage costs as well as any handling issues. To dry liquids as quickly as possible, spraying them into a hot air stream (spray drying) is very effective. It has been used for decades to quickly and cost-efficiently dry large-volume
04.08.2023  |  3011x  |  Specialist article  |   | 
Glatt joins forces with Merck for cosmetic pigment production A completely new type of production plant for special effect pigments was officially commissioned at the Glatt Technology Centre.
Glatt joins forces with Merck for cosmetic pigment production
A completely new type of production plant for special effect pigments was officially commissioned at the Glatt Technology Centre. On 30 June 2023, a completely new type of production plant for special effect pigments was officially commissioned at the Glatt Technology Centre. The Dryflux technology is suitable for numerous powder applications. Weimar, June 2023 The pigment specialists at Merck and the technology and production experts at Glatt Ingenieurtechnik have worked closely together to produce an innovative range of cosmetic pigments using completely new technology. The Darmstadt-based Merck Group placed the order for the development and construction of a plant based on chemical vapour deposition (CVD) after successful joint trials at Glatt’s highly suitable location in Weimar. Since September 2022, the patent-pending Ronaflux® pigments have been produced by Glatt in Weimar for the Darmstadt-based science and technology company Merck. Glatt was commissioned by Merck to develop the plant technology and install the complete production facility, which is owned by Merck. Glatt then
06.07.2023  |  3038x  |  Product news  | 
Inprotec AG: Specialist for drying, shaping, coating  Our business is contract drying and contract manufacturing using spray drying and fluidised bed technology, we find the right solution for every requirement. Even before the market launch of products, we use our expertise to quickly find solutions.
Inprotec AG: Specialist for drying, shaping, coating
Our business is contract drying and contract manufacturing using spray drying and fluidised bed technology, we find the right solution for every requirement. Even before the market launch of products, we use our expertise to quickly find solutions. Using spray drying and fluidised bed technology we find the right solution for your drying needs. We also use our expertise to find solutions before market launch of your products. Contract drying and contract manufacturing inprotec AG relies on two different technologies to fulfil all our customers’ requirements as a contract dryer and contract manufacturer: spray drying and fluid bed technology. * Spray drying technology*NEWLINE*In classic spray drying, solutions, suspensions or emulsions are processed into fine-grained, free-flowing powders. The respective product is first finely atomised at the top of the spray tower. The resulting spray mist is dried by the hot air stream within seconds during free fall (convection). * Fluidised bed technology*NEWLINE*When fluidised bed technology is used, a gas medium flows through the feedstock and raw materials. This flow puts the particles into a fluidised state - they mix with the medium. The result is a flowable,
06.03.2023  |  1644x  |  Product description  | 
Customized product design of battery materials  Cathode and anode materials as well as solid oxide electrolytes for increased capacity and stability through Glatt powder synthesis and fluidized bed technology
Customized product design of battery materials
Cathode and anode materials as well as solid oxide electrolytes for increased capacity and stability through Glatt powder synthesis and fluidized bed technology Shape the energy revolution with your innovative battery materials More capacity and stability through synthesis of LMNO powders, silicon-carbon composites as anode materials, coated cathode materials for electrolyte protection, LLZO materials for solid oxide electrolytes, and others Optimization to dust-free, free-flowing, homogeneous granules. Particle sizes: Nano to macro. Designing customized anode and cathode materials and solid electrolytes by Glatt powder synthesis Do you want to advance battery technology with new or improved raw materials? Commercial raw materials do not meet your expectations in terms of capacity and long-term stability? Or do you have a promising material approach that only works on a laboratory scale? Glatt powder synthesis is a versatile tool for the development and industrial production of innovative battery materials. The high flexibility of this technology and the special conditions in the pulsating hot gas stream let
02.02.2023  |  3237x  |  Product description  |   | 
Course fluid beds: fluidization, granulation/coating and drying Meet the Glatt experts in a course about Fluidized Bed Technology, from May 18 - 20 2022 in Phoenix Copenhagen. Part of the Seydlitz Engineering Courses
Course fluid beds: fluidization, granulation/coating and drying
Meet the Glatt experts in a course about Fluidized Bed Technology, from May 18 - 20 2022 in Phoenix Copenhagen. Part of the Seydlitz Engineering Courses Fluid bed equipment design Do you want to learn more about fluid bed equipment design and what options it allows in terms of dust removal and material recycling, feed and product discharge, or residence time and residence time distribution? Lecture on fluid bed design and operation In his lecture on ”Fluid bed granulation/coating - equipment design and operations”, Didier Schons, Glatt Ingenieurtechnik, will explain these topics, presenting the differences between batchwise and continuous operation, as well as various aspects for particle and product flow. You will learn more about open and closed process gas systems as well as about the premises for the use of multi-purpose plants. The explanations will be illustrated by means of selected case studies. Seydlitz Engineering Courses May 18 - 20 2022 / Phoenix Copenhagen More information on the full event of the Seydlitz Engineering Courses can be found through the link under ’More information’. Outcome Through
10.05.2022  |  2575x  |  Product news  |   | 
Outsourcing the production – Trust in competent partners How the Glatt Group implements contract manufacturing with expertise and innovative solutions
Outsourcing the production – Trust in competent partners
How the Glatt Group implements contract manufacturing with expertise and innovative solutions There are many reasons for outsourcing production - minimizing one’s own risks or a lack of expertise in alternative technologies are just two of them. But what to look for when looking for a contract manufacturing partner? Experience and special expertise in various industries form the basis, while a spirit of innovation and a wealth of ideas are factors for sustainable success. This is precisely the combination that customers find at Glatt Group. Contract manufacturing must meet very different requirements. There are companies that permanently outsource their production and permanently call off large quantities. Others need flexible production slots to compensate for highly fluctuating volume requirements. And often a mature product idea exists, but the innovators do not have the appropriate technology. A wide variety of tasks are the order of the day for manufacturing and refining solid product formulations, from nano disperse powders for high-tech applications
03.02.2022  |  3657x  |  Product description  |   | 
Growing the German phosphate industry Jan Kirchhof, Glatt Ingenieurtechnik GmbH, Germany, reports on a laboratory experiment with phosphorus fertilizers and two current projects.
Growing the German phosphate industry
Jan Kirchhof, Glatt Ingenieurtechnik GmbH, Germany, reports on a laboratory experiment with phosphorus fertilizers and two current projects. » originally published in the trade magazine ‘World Fertilizer’, issue 11/2021, Palladian Publications Ltd. In the March 2019 issue of World Fertilizer, Glatt discussed the ‘PHOS4green’ process for the production of ready-to-use fertilizer from phosphorus-containing sewage sludge ash. This technique was designed to meet the legal phosphorus recovery requirements stated in the ‘German Fertilizer Ordinance’ (DüV), which will apply from 2029 onwards, and the ‘Sewage Sludge Ordinance’ (AbfKlärV) of 2017. As a result of this legislation, an increasing number of public sector, industry, research and political players are joining forces to jointly invest in and develop new phosphorus recovery strategies. In mid-June 2020, the European Commission also reviewed the ‘Sewage Sludge Directive’ (86/278/EEC).[1] Three stakeholder organisations, including the European Phosphorus Platform (ESPP), the German Phosphorus Platform (DPP) and the Dutch Nutrient
10.01.2022  |  1761x  |  Specialist article  |   | 
New fluid bed options for solvent-based processes  Glatt has expanded its range of services and capacities at the company’s Technology Centre in Weimar for trials and sample development
New fluid bed options for solvent-based processes
Glatt has expanded its range of services and capacities at the company’s Technology Centre in Weimar for trials and sample development When developing and launching new products, speed is a critical factor. However, sensitive ingredients and solvent-based processes often present manufacturers with technological challenges. In process expert and plant manufacturer Glatt’s upgraded technology centre, support from initial idea and scale-up to industrial production is readily available. At the company’s Technology Centre in Weimar, Glatt operates a unique fluid bed system that processes solvent-based products in a vacuum or using nitrogen as the process gas. As such, demand is high for scale-up tests, product sample production or short-term contract manufacturing services until the client’s own production plant has been commissioned. However, a new fluid bed granulator and coater for innovative solvent-based processes has recently become available. The batch-mode apparatus is ideal for small and medium campaigns that include frequent cleaning cycles. Special explosion protection measures, a 12
01.10.2021  |  4296x  |  Product news  |   | 
Why contract manufacturing is both critical and crucial The outsourcing of production and the division of labour are key factors for seizing market opportunities and growth in the post-industrial age.
Why contract manufacturing is both critical and crucial
The outsourcing of production and the division of labour are key factors for seizing market opportunities and growth in the post-industrial age. For decades, large companies have outsourced production capabilities, thus driving globalisation –but also contributing to the decline of domestic industries. Digitalization, however, means it makes sense for more and more well-known global players to relocate production back to Europe. Contract manufacturing, for example, gives an idea of where this journey can take us. For a long time, the outsourcing of certain manufacturing tasks promised potentially large cost-savings for companies, with personnel-intensive business areas reduced in size or even closed completely and processes – from toy production to the manning of telephones – relocated in order to save time and money. At the same time, service providers who were not only able to cope with special projects, but were also increasingly able to build up technological know-how, found an increasing demand for their services. The reason for this was – and still is – the continued and growing need for tailor-made
27.08.2021  |  1268x  |  Specialist article  |   | 
Spray (micro) encapsulation of sensitive substances in matrix form An overview of essential oil and vitamin case studies
Spray (micro) encapsulation of sensitive substances in matrix form
An overview of essential oil and vitamin case studies Phytochemicals are increasingly found in many food, chemical and agricultural items. Product and process optimization is becoming ever-more important in all of these industries, with a focus on quality, manufacturing efficiency, stability and formulation costs. Essential oils are volatile substances with a relatively high vapor pressure; they are susceptible to oxidation and light and may change or may even lose their properties when directly exposed to stressors. Like other sensitive, volatile, odor- or taste-intensive liquid active ingredients, they must therefore be protected from the environment or vice versa. For this protection and to simplify handling — as well as for better dosage and targeted release — these substances are therefore progressively offered and used in encapsulated and/or free-flowing forms. Various processes can be used to deliver products with a compact structure. During process development, the most suitable procedures and equipment
21.07.2021  |  5951x  |  Specialist article  |   | 
First German plant for recycled phosphate fertilizer in operation Glatt PHOS4green plant for fertilizer production with phosphorus from sewage sludge ash at Seraplant in Haldensleben, Saxony-Anhalt, Germany started up
First German plant for recycled phosphate fertilizer in operation
Glatt PHOS4green plant for fertilizer production with phosphorus from sewage sludge ash at Seraplant in Haldensleben, Saxony-Anhalt, Germany started up Residue-free production of ready-to-use fertilizer from phosphate-containing sewage sludge ash is now possible, thanks to plant manufacturer and process expert Glatt Ingenieurtechnik, and fertilizer specialist Seraplant. After a 20-month construction period, the first production plant for phosphate-containing mono and complex fertilizers made from recycled sewage sludge ash is now in operation. Seraplant operates the new plant at its headquarters in Haldensleben, Saxony-Anhalt, Germany. Glatt Ingenieurtechnik, a globally active plant engineering company, was responsible for the process development and construction. The official commissioning on May 31, 2021, was attended by Prof Dr Armin Willingmann, Saxony-Anhalt’s Minister for Economics, Science and Digitalization. Seraplant invested more than 20 million euros in the new production facility, with the support of the state of Saxony-Anhalt. As a result, more than 20 new jobs have been created in the southern
08.06.2021  |  4229x  |  Product news  |   | 
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