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Press release
23.06.2025  |  1157x
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Amixon offers piloting for Li-ion battery recycling processes

Efficient recycling of lithium-ion batteries is crucial for recovering valuable materials and reducing CO2 emissions. Hydrometallurgical methods show promise. amixon has an industrial-scale pilot plant
Wherever lithium-ion batteries are developed today, the question of efficient recycling plays a decisive role. It is all about good separability at the end of the service life. All recyclable materials should be recovered in high purity.
Efficient recycling is a top priority right from the development stage. Only an efficient circular economy can counteract the scarcity of raw materials. Production, utilisation and recycling processes must have a good CO2 balance.

Optimizing Battery Recycling: Hydrometallurgy’s Role

The process routes for the extraction of primary raw materials and the recycling of active battery materials were initially similar. Pyro- and hydrometallurgical processes are used in succession. These topics are being researched at full speed worldwide.
According to the latest scientific findings, many purification processes based on hydrometallurgy appear to be more efficient. This has advantages in terms of energy consumption. The production of process-related pollutants is also significantly lower.

Piloting on an industrial scale

amixon offers testing possibilities on an industrial scale and goes far beyond the laboratory scale. Batch sizes of 100 litres, 200 litres, 400 litres up to 3000 litres can be realised in the amixon pilot plant. This enables amixon to carry out practical pilot tests.
The amixon vacuum dryer can be used like a vacuum still. The precise temperature and pressure control enables a high degree of selectivity. This means that fluids can be recovered in high purity. For example, electrolytes from crushed lithium-ion batteries can be vaporised and recondensed at low temperatures.

Advanced Testing for Battery Recycling

An amixon test apparatus can even be used in vacuum operation up to an operating temperature of 350°C. In this respect, it should be examined whether the high-boiling polyvinylidene fluoride (melting point 175°C, boiling point from 300°C) can also be isolated in the amixon dryer. Polyvinylidene fluoride serves as a binding agent in the lithium-ion battery.
The coating of all parts in contact with the product with extremely hard high-performance ceramics is possible on request.
Another amixon test reactor for 200-litre batches can be used for high-pressure reactions. At a temperature of 250°C, the permissible operating overpressure is 25 bar.

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