Packaging of agricultural products with Statec Binder
Seeds, humus, organic fertilizer; among other things, the Austrian machine manufacturer has gained extensive experience in the packaging and palletizing of agricultural products.
Advantages of an efficient packaging process for agricultural products
Statec Binder has already established itself as a packaging and palletizing specialist in a wide range of industries. Among other things, the Austrian machine manufacturer has gained extensive experience in the packaging and palletizing of agricultural products. This expertise, acquired over many years, is reflected in the customer-oriented approach that is one of the company’s top priorities. The product portfolio has also been adapted to the market so that the wide range of industries served by Statec Binder can be optimally supported.
Selecting the right machine
The agricultural sector produces a wide variety of goods that differ in their product characteristics. Statec Binder’s packaging machines are designed to offer maximum flexibility. This means that the machines can be individually adapted to the characteristics of the products while ensuring the performance of the systems. Essentially, the CertoPac, PrinciPac& AcroPacopen-mouth bag packaging machines have proven themselves with our customers in the agricultural industry. A characteristic feature of these machines is that they fill pre-produced open-mouth bags. These can be made of paper, PE (polyethylene) and woven PP (polypropylene). Customers can also choose between filling padded bags and side gusseted bags. The bags are separated and opened using a vacuum. They can then be placed on the filling spout and filled. The bags are sealed automatically, and this can be customized. For example, sewing, welding, or hot gluing may be requested by the customer or required due to the product. There are basically three weighing methods available for dosing the product. In the agricultural sector, it has become clear that a belt feed is usually the right choice due to the flow behavior.
The CertoPac in particular has proven its performance in a wide range of applications – its easy accessibility, compact design, and high performance speak for themselves. The fully automatic packaging machine packs up to 1,500 bags per hour, which can have a filling weight of between 5 and 80 kg. The CertoPac is ideal for all types of free-flowing bulk materials. In addition to its high flexibility, the machine’s robust and high-quality construction ensures a service life of decades.
For those who expect particularly high performance from their packaging system, the PrinciPacis ideal. It can fill an incredible 2000 bags per hour. With such a high capacity, you can increase your goods turnover and optimize your ROI at the same time. In addition, the PrinciPacis a true all-rounder when it comes to adaptability to product characteristics. For example, the installation of a dust-tight filling clamp can reduce dust production to a minimum, which is why the PrinciPacis also suitable for moderately flowing products. The 10-50 kg bags can also be automatically labeled by the machine.
The fully automatic AcroPacpackaging system with its medium performance is ideal for small and medium-sized companies. With a capacity of up to 600 bags per hour, it is ideal for entry into the fully automated packaging process and small quantities. The AcroPaccan also fill weights of 10-50 kg and, with a variety of optional features such as a bag vibration device, is highly flexible and therefore suitable for a wide range of products.
How to select a palletizing system
Finally, the filled bag just needs to be transported to the customer. To make this easier, one of Statec Binder’s highly efficient palletizers is the perfect choice. This is because the previously filled bags are stacked on a pallet quickly, energy-efficiently, and reliably.
The Principal-H high-layer palletizer achieves a throughput of up to 3,000 units per hour, making it one of the fastest palletizing systems in the world. The capacity can also be reduced as needed to prevent waiting times. Principal-H impresses with its high quality and stable construction, which also enables a service life of several decades.
In addition to the high-layer palletizer, Statec Binder offers the Principal-R robot palletizer. The Principal-R palletizes up to 1,400 units per hour, and not just on pallets. The robot palletizer is designed to stack bags on so-called sling bags. The robot gripper arm allows the system to achieve a clean layer pattern and high flexibility at the same time.
Comprehensive and personalized support from initial contact to solution
In addition to high-quality, high-performance systems, Statec Binder offers highly competent, worldwide customer service and is always available to answer questions. Serving customers to their complete satisfaction is our top priority. In addition to professional advice and support during project implementation, Statec Binder also provides expert services after the machines have been commissioned. Customer support also includes the supply of spare parts, service visits, machine optimization, customer training, and numerous other services.
Are you interested in Statec Binder’s highly efficient packaging systems? Our staff looks forward to getting to know you and providing you with the best possible advice for your product.