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Within the scope of industrialization in Turkmenistan, the Japanese company Kawasaki Plant systems with headquarters in Kobe has been ordered for the planning and installation of a fertilizer plant. From 2013 on, 1,200 t/d ammonia and 1.925 t/d urea are produced there. The generated emissions of the process need to be cleaned.
Consequently Intensiv-Filter, known worldwide as a specialist in the field of industrial dust removal and reliable supplier of Kawasaki plant systems, received the tender. The order encloses two process filters for the capture of dust in the loading and silo system.
The bag filters of the type IF JC are designed for a volume flow of 30,000 m3/h n.c. and a gas temperature of -19 °C to 54 °C. In the raw gas inlet before filter entry warmed up air is added. The heating registers necessary in addition also are included in delivery. All product-touched parts of the filters must be carried out in stainless steel to prevent corrosion.
The climatic conditions on the way to Turkmenistan bring special demands to the logistics. Because the route of transport is frozen during the winter months and only accessible from May again. After delivery in April, 2011, the commissioning will therefore take place in 2012.
The delivery is transported on the sea way to Russia to be carried from there by truck up to the Caspian Sea. There it is reloaded again onto ships and the Caspian Sea is crossed. The last part of the transport way to Mary, Turkmenistan is driven once more by truck.