Supplier sign in
Home
STAY INFORMED
Subscribe to our monthly newsletter.
Your email address will never be disclosed to any third party.
Read our privacy notice.

       

Press release
03.07.2025  |  369x
Share this item
Starch Bagging at AKD

95% less material waste during starch bagging

AKD Toftlund (Denmark) was able to reduce the reject rate from 0.8% to just 0.04% using the GREIF-VELOX ValvoDetect sensor system.
Valve bags are widely used in automated packaging lines in the food industry – especially for products such as cornstarch – because they offer many advantages in terms of storage and handling. However, defective bags or bag valves repeatedly cause significant disruptions in the filling process.

A common scenario: The valve sticks to the bottom of the bag and cannot be opened correctly automatically during filling. As a result, the bag cannot be filled completely or at all. This leads to product losses, dust contamination, additional cleaning effort – and ultimately an unnecessarily high proportion of rejects.

GREIF-VELOX expanded the BVPV 4.40 to include the high-precision ValvoDetect sensor system, which works in two test stages:
  1. Variant Save: Even before the filling process, optical sensors check whether the bag valve has been opened correctly as soon as the bag sits on the spout. Faulty bags are ejected immediately.
  2. Variant Clean: Before the sealing process, ValvoDetect ensures that the bag is positioned exactly between the sonotrode and anvil. Incompletely positioned bags are also sorted out so that only perfectly sealed bags are placed on the pallet.

Case study AKD Toftlund

The example at AKD Toftlund in Denmark shows just how big the difference can be. There, the use of ValvoDetect and the optimization of the bags used reduced the reject rate from 0.8% to just 0.04% – a saving of 95%.
Read more about this in the detailed case study.

Company information

Related trade show

More items

Efficient filling of micronized waxes at Reagens When processing fine-grained, sticky products such as micronized waxes, short changeover times and easy cleaning are key requirements.
Efficient filling of micronized waxes at Reagens
When processing fine-grained, sticky products such as micronized waxes, short changeover times and easy cleaning are key requirements. Frequent product changes mean that long downtimes have a direct impact on productivity. Together with Reagens Deutschland GmbH, GREIF-VELOX was able to address this challenge in a targeted manner – with the use of the BVP air packer including a residual emptying function. Challenge: Cleaning effort for highly adhesive products At the Reagens site in Loxstedt, manual systems were previously used, which regularly left up to one kilogram of product in the hopper. These residues led to extended cleaning times, especially with viscous, slow-flowing substances – a clear bottleneck in the process. Solution: optimized hopper outlet and air flushing system With the BVP gross pneumatic packer from GREIF-VELOX, Reagens was able to significantly simplify cleaning after each filling process. The specially shaped vessel outlet in combination with an air purge system ensures that less than 12 grams of product remain in the vessel. The result: cleaning time was reduced
05.06.2025  |  612x  |  Press release  | 
Vacuum bagging for “Battery Grade Carbon Black” at Birla Carbon Clean, safe and scalable handling of extremely fine-powdered carbon black. When high-tech materials meet sophisticated packaging technology, precision is required.
Vacuum bagging for “Battery Grade Carbon Black” at Birla Carbon
Clean, safe and scalable handling of extremely fine-powdered carbon black. When high-tech materials meet sophisticated packaging technology, precision is required. Birla Carbon has set the bagging specialist Greif-Velox precisely this challenge. The world’s leading supplier of carbon black is expanding into electromobility with a newly developed product for lithium-ion batteries. The carbon black variant from Birla Carbon is extremely fine-powdered, electrically conductive and essential for modern batteries. However, it is precisely these properties that make the material particularly difficult to handle: low density, high dust formation, high cleanliness requirements. Efficient bagging for the battery technology of tomorrow The solution? The VeloVac vacuum packer - specially developed for ultra-light powders such as carbon black, silica or color pigments. As a full-line system including ValvoSeal ultrasonic sealing and VeloPack handling robots, the complete package now offers Birla Carbon a fully automated, dust-free and highly scalable packaging process - from the product infeed to the finished stacked pallet. Why Birla
28.05.2025  |  505x  |  Press release  | 
Powder bagging on subscription - without any investment Packaging machine specialist Greif-Velox launches “Packaging as a Service” for the bagging of ultra-light powders
Powder bagging on subscription - without any investment
Packaging machine specialist Greif-Velox launches “Packaging as a Service” for the bagging of ultra-light powders With a new “Packaging as a Service” (PaaS) model, Greif-Velox Maschinenfabrik GmbH is offering an integrated service package for industrial powder bagging without any initial investment for the first time. The offer includes machine provision, financing, service, spare parts and merchandise parts as well as the supply of suitable paper bags as required - at a fixed monthly price. End-to-end solution for ultra-light powders While previous PaaS models in the packaging industry were limited to cardboard or reusable packaging solutions, GREIF-VELOX transfers the principle to complex industrial bagging systems - and goes one step further: the package not only includes consumables, but also the entire process from financing to commissioning and spare parts supply. The first application is in combination with VeloVac vacuum technology for dust-free filling of ultra-light powders. An expansion to other machine types such as the A-DOS-P1 and the BVP gross pneumatic packer
06.05.2025  |  2786x  |  Product news  | 
Greif-Velox now also goes liquid With the R-DOS Essential, the filling specialist introduces a smart entry-level solution for semi-automatic liquid filling.
Greif-Velox now also goes liquid
With the R-DOS Essential, the filling specialist introduces a smart entry-level solution for semi-automatic liquid filling. This compact system impresses with its user-friendly operation, quick commissioning thanks to the Plug & Fill principle, and an attractive price-performance ratio – ideal for companies looking to enter the world of efficient liquid filling or to flexibly expand their existing processes. The R-DOS Essential is also ATEX-compliant, making it suitable for use in potentially explosive environments such as the chemical or paint industries.
03.04.2025  |  1205x  |  Product news  | 
PORTALS
BulkSolids-Portal Schuettgut-Portal Recycling-Portal
Related
Bulkgids.nl
SIGN UP FOR OUR NEWSLETTER
Newsletter archive
Service and contact
ContactDisclaimerPrivacyAdvertising
FOLLOW US
Linked