In the building materials and cement industry, efficiency and process reliability are crucial. Environmental regulations and resource-efficient manufacturing processes demand precise measurement technologies. At the same time, robust solutions must withstand extreme conditions such as high temperatures, abrasive materials, and heavy dust exposure.
Reliable and Accurate Measurement in Extreme Environments
UWT provides reliable solutions for level and point level measurement, specifically designed to meet the demanding conditions of this industry. Our robust sensors ensure accurate monitoring and optimise process control.
- Rotonivo® point level sensors: Precise material level detection for efficient management of filling processes and material flow.
- NivoBob® continuous level measurement systems: Constant stock monitoring to prevent material shortages.
- RFnivo® RF sensors: Accurate point level measurement and reliable continuous monitoring, even in challenging conditions.
- NivoRadar® radar sensors: Non-contact level measurement for large measuring ranges and tall silos.
- Vibranivo® and Mononivo® vibrating sensors: High resistance to mechanical stress, specifically designed for abrasive materials such as cement clinker and sand.
Application Example for Efficient Material Separation
In a screening plant, minerals are separated by rock size and stored in different chambers. Reliable level and point level measurement is crucial to ensuring continuous material availability and optimising economic operation.
Challenge:
- Limited installation space
- Continuous material flow
- Varying bulk densities
Solution:
- NivoRadar® 3100 – Acts as a level detector, providing precise, non-contact measurement, regardless of rock size.
- RFnivo® RF 3100 – In its cable version, it functions as a demand sensor, ensuring reliable material replenishment.
Success Story
UWT’s expertise is proven in successful projects worldwide. One of the largest cement plants in Kazakhstan required a reliable solution for continuous level measurement in a cement silo over 22 metres high. The extreme environmental conditions – including high dust levels, material clumping, elevated process temperatures, and an existing high nozzle – posed special challenges for the measurement technology.
The goal was to obtain precise measurement data for efficient production control and operational safety.
The implemented electromechanical UWT lot system, NivoBob® NB 3200, stands out for its robustness and versatility. The NivoBob®, used in its tape version, features an integrated belt cleaner that effectively prevents dust deposits, ensuring accurate measurements. The installation was facilitated by an extended nozzle adaptation, allowing seamless integration into the existing infrastructure with the pre-existing socket.
This customised solution demonstrates how UWT experts successfully master even the most complex industry challenges.
Your Partner for Reliable Measurement Technology
With decades of experience in industrial level and point level measurement, UWT provides tailored solutions for the building materials and cement industry. As the global market leader in point level detection, Rotonivo® sets the standard for precision, reliability, and flexibility.
Our measurement systems help you enhance process reliability, optimise raw material usage, and successfully overcome industry challenges.
UWT – RELIABILITY. UP TO THE MAX.
