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Latest update: 04.11.2021
Kalenborn Kalprotect
TEL: +49-2645-180  
FAX: +49-2645-18212  
Postfach 31  
D-53558     Vettelschoss
Germany

Asbacher Str. 50 
D-53560   Vettelschoss
Germany
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Experts for industrial wear protection

Kalenborn develops and manufactures custom solutions for the protection of industrial facilities from wear and impact damage. Our wear-resistant materials and piping systems for industrial plants offer customer-specific solutions which allows us to assure the proper flow of materials and secure your production equipment against unplanned downtime.

We act sustainably all along the value chain. We use eco-friendly energies to manufacture our products and rely on regenerable natural materials, such as basalt and ceramics. We recycle our materials and apply special methods when lining pipes and bends, so our customers can reuse the products. Our wear protection extends equipment service life and conserves our customers’ resources.
Key products
Products, services
 Wear resistant materials - Mineral solutions – From natural basalt to fused basalt
 Wear resistant piping systems - ABRESIST pipes and pipe bends, fused cast basalt, KALCOR pipes and pipe bends, Zirconium corundum KALOCER pipes and pipe bends, High alumina cerami
 Industrial wear protection - wear-protected plants and components, Protective materials such as ABRESIST, KALCOR, KALOCER, KALCRET or KALMETALL
 Customer specific wear protect - Innovative wear-protection applications for complex industrial installations
Categories
Handling - Components, accessories - Lining, liners - Linings for reduction of wall friction
Conveyors - Pneumatic transport - Components, accessories - Wear bends
Handling - Components, accessories - Lining, liners - Wear resistant linings

Posts

Time for better wear protection: KALCRET high-performance concrete KALCRET is a wear-resistant, high-performance concrete made of high-strength hard aggregates in an extremely strong cement matrix. The improved compound provides maximum resistance to erosion and abrasion.
Time for better wear protection: KALCRET high-performance concrete
KALCRET is a wear-resistant, high-performance concrete made of high-strength hard aggregates in an extremely strong cement matrix. The improved compound provides maximum resistance to erosion and abrasion. KALCRET is a wear-resistant, high-performance concrete made of high-strength hard aggregates in an extremely strong cement matrix. The improved compound is matched to the specific requirements and provides maximum resistance to erosion and abrasion. KALCRET is the leading cement-bonded hard aggregate compound on the market. KALCRET combines excellent wear protection properties with ease of use. The specific advantage of all compound materials is their flexibility in practice. Large surfaces can be coated quickly and reliably to restore plant availability rapidly. KALCRET is suitable for lining plant components and pipe systems, including in environmental engineering applications such as air and water filtration plants, in waste incineration plants, in power plants, in plants that produce construction materials, in cement works, and in the steel industry. KALCRET complies with strict international erosion resistance wear testing requirements according to ASTM-C704-15
20.05.2022  |  445x  |  Product news  |   | 
Green pipes with replaceable  wear protection lining Green pipes are wear resistant pipes where the worn cylinder can be replaced without the need for a new steel shell.
Green pipes with replaceable wear protection lining
Green pipes are wear resistant pipes where the worn cylinder can be replaced without the need for a new steel shell. Green pipes and pipe bends have a wear-resistant lining that can be removed and recycled at the end of their service life. The wear-resistant lining’s special mounting concept makes it possible to remove the old lining without destroying the steel shell. The existing steel pipes are subsequently relined with new material cylinders. The method used gives the lining the same service life as conventionally lined pipes and pipe bends. Returning the worn pipes and pipe bends to Kalenborn eliminates disposal costs and no expenses are incurred to manufacture new steel pipes. Companies reduce their CO2 load on the environment. With fused cast basalt and ceramics, Kalenborn relies on natural materials that are renewable. After the worn lining has been removed, its materials are recycled and fed back into the process for manufacturing new wear-resistant materials. Green pipes and pipe bends are available as product variants: * ABRESIST fused cast basalt pipes
14.03.2022  |  696x  |  Product news  | 
Kalenborn Germany and Brazil celebrates 100 years of Kalenborn Kalenborn celebrated an anniversary party in Vettelschoß, Germany and in Vespasiano/MG, Brazil for employees with their families and other guests.
Kalenborn Germany and Brazil celebrates 100 years of Kalenborn
Kalenborn celebrated an anniversary party in Vettelschoß, Germany and in Vespasiano/MG, Brazil for employees with their families and other guests. Kalenborn celebrated an anniversary party in Vettelschoß. In various demonstrations Kalenborn Germany showed what can be done with the materials. Glowing cast basalt poured out of a crucible, the hard compound KALCRET formed smiling faces and ceramic materials were cut precisely with 6200 bar waterpower. The mobile ComboCombo Band, which accompanied the guests between the show acts and the festival hall with a wide range of live music, provided the right atmosphere. At both locations the smaller guests enjoyed the children’s program with hand tattoos, goal wall shooting, bouncy castle and football table. International buffets convey tastily the importance of cooperation as a global group and the cultural togetherness at Kalenborn. Films and slide shows in Germany and Brazil showed the beginnings of the company up to the present day and conveyed the shared "Spirit of Kalenborn." At the end, great prizes awaited the participants of the raffles. "The employees
16.11.2021  |  882x  |  Press release  | 
Trough chain conveyors – how to prevent wear? A thermal power plant wished to prevent wear in their trough chain conveyor. These units are used to collect and transport away ash and slag from the combustion of e.g. coal under the boiler.
Trough chain conveyors – how to prevent wear?
A thermal power plant wished to prevent wear in their trough chain conveyor. These units are used to collect and transport away ash and slag from the combustion of e.g. coal under the boiler. A municipal thermal power plant wished to prevent progressive wear in their trough chain conveyor. These units are used to collect and transport away ash and slag from the combustion of e.g. coal under the boiler. The hard material often causes rapid abrasion of the floor and side walls. The operator of the thermal power plant was looking for a wear protection solution to avoid the costly repairs and shutdowns of the plant. Kalenborn received the order to line the trough chain conveyor with ABRESIST cast basalt plates. The product is characterised by a very hard but smooth surface that reliably protects against abrasive wear and the build-up of material being conveyed. ABRESIST is resistant to corrosion, insensitive to chemical substances and at the same time temperature resistant up to 350°C. Kalenborn lined the component in only three days. The simple and quick installation, plus the cost-effective wear-resistant material ABRESIST. An economical solution
01.07.2021  |  1432x  |  Product news  | 
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