JACOB pipe systems with 3D laser scan technology
Tehalit GmbH needed to replace one of its rotary manifolds. In order to minimise downtime, 3D laser scan technology was used to make planning, production, delivery and installation as straightforward as possible.
THE PROJECT
Tehalit GmbH is part of the Hager Group and the market leader in the field of cable routing and room connection systems. Tehalit products are used in effective infrastructures for energy, data and communication transmission in residential, office and commercial buildings. To transport the plastic granulate required for production, Tehalit relies on the reliable modular pipe system and components from JACOB. As part of continuous modernisation and quality control, the existing multi way distributor was replaced with a new turn head distributor from JACOB.
THE SYSTEM PARTNERSHIP
JACOB and TEC GmbH have maintained a working partnership for several years. The highest level of expertise in the production of pipe systems, combined with knowledge from planning, installation and commissioning, repeatedly create profitable collaborations for customers. TEC GmbH’s construction and engineering activities utilise the latest tools and methods, such as 3D laser scanning technology.
In this case, TEC GmbH was commissioned to carry out a 3D scan of the production plant, the process planning, the delivery and the replacement of the multi way distributor.
THE CHALLENGE
The challenge was to deliver the new distributor ready for installation and to guarantee a plug and play replacement with the shortest possible downtime – a maximum of three working days. Adjustments to the incoming and outgoing pipework and peripherals had to be avoided at all costs. Using 3D scan laser scanning technology, all interfaces in the production tower were recorded and digitised to the millimatre. Using the 3D CAD data, JACOB was able to design and manufacture the new distributor. The positions of the outlets, inspection opening and the motor, including terminal box, could then be adapted in advance and to the actual dimensions of the existing manifold. While the rotary manifold was being manufactured, TEC GmbH carried out the installation planning in parallel using the CAD data. This involved simulating all the stages of installation under difficult conditions, such as confined spaces or working at height, and minimising any potential risk in terms of occupational safety
The simulation of the individual installation steps ultimately led to a significant reduction in the downtime of the production plant: the new multi way distributor was successfully commissioned after just 16 hours of installation time - well ahead of the planned completion date.
THE CUSTOMER
TEC GmbH from Dormagen is part of the ROBUR INDUSTRIE GROUP and has been a industry expert for more than 25 years, across all sectors and areas. A specialist in the global relocation of production lines and machinery, TEC has continuously expanded and developed its services over the course of its company history.
With a team of highly qualified specialists in construction, engineering, automation (including robotics) and safety, TEC now works with German and international companies worldwide. The highest professional qualifications, openness to emerging technology and the responsible application of basic values, coupled with exacting standards of quality are the driving force behind the success and continuous development of TEC GmbH, today and in the future.
