Supplier sign in
Home
STAY INFORMED
Subscribe to our monthly newsletter.
Your email address will never be disclosed to any third party.
Read our privacy notice.

       

Product description
13.09.2021  |  2771x
Share this item
Allow (tracking) cookies from YouTube and Vimeo to watch videos

Mass flow measurement in milk production

Mass flow measurement for early detection of blockages and control of the material flow for the downstream dryer.
In the milk production, the refinement of the raw milk is an crucial process step. An important part of this is the handling with casein.
Our customer in the milk powder industry has different storage containers with the casein standing on weighing cells. Those containers are emptied via rotary valves. From there the casein is transported to the dryer and to the following processes.

Process data
Customer: Casein manufacturer (milk refining)
Material: Casein
Installation: In a pneumatic line downstream of a storage container
Function: Material flow monitoring of the upstream rotary valve. Early detection of blockages and control of the material flow for the downstream dryer.

Solution
The SolidFlow 2.0 measures a continuous mass flow up to 20 t/h in free fall and in pneumatic conveying.
In the application described, the SolidFlow 2.0 sensor is installed to measure the output of casein from the upstream
rotary valve. By knowing the flow rates a clogging of the downstream dryer for the casein material drying can be detected on the basis of the trend signal.

Customer benefits

  • Early detection of clogging of the dryer
  • Less material loss
  • Easy installation via weld-on socket
  • Uses active roping compensation for highest reliability

Company information

More items

Online moisture measurement during sand conveying Replacement of manual material sampling
Online moisture measurement during sand conveying
Replacement of manual material sampling For the production of cement, sand is taken as raw material either directly from ship delivery or from internal storage facilities. Experience shows that the material has a higher moisture level when delivered by ship. Previously, the material moisture was checked manually in the laboratory. The customer was now looking for a continuous moisture monitoring system for the sand transportation. Process data: Customer: Cement manufacturer (Germany) Material: Sand Moisture range: 0 – 10% Installation: Conveyor belt (installation with shuttle) Function: Online moisture measurement during sand conveying Solution: The M-Sens 3 is a sensor for continuous measurement of the material moisture of bulk solids. It measures very accurately and is reliable, robust and easy to operate. In the application described, the M-Sens 3 is installed directly on the conveyor belt with a shuttle. In this way, the moisture content of the sand can be measured continuously. The
11.08.2021  |  2932x  |  Product news  | 
Level detection to protect container overfilling The contactless level detection allows limit levels in the containers to be identified and mixing processes can be optimized.
Level detection to protect container overfilling
The contactless level detection allows limit levels in the containers to be identified and mixing processes can be optimized. In a concentrated animal feed plant, there are four scales in which various components are filled via screw conveyors. Due to the various products, there are different bulk heights in the respective containers. If the height of the material in the containers is too high, the mechanical slider, that is located in the centre of the container, is no longer able to transport the material downstream to the process lines. Thus, the objective is to prevent possible overfilling in order to optimize the mixing process. Process data: Customer: Raiffeisen Kraftfuttermittelwerk Dörpen GmbH (Germany) Material: Animal feed Installation: Secondary container behind scale Function: Level detection, overfill protection Solution: The ProGap 2.0-BS is a universal and flexible sensor consisting of a transmitter and a receiver based on the latest microwave technology. This technology is used when limit levels of bulk materials are to be detected or objects are to be positioned. In
15.07.2021  |  3039x  |  Product description  | 
Material flow monitoring for truck unloading efficiency During the unloading of trucks, it is useful to know when the truck is empty so the pump for unloading can be switched off.
Material flow monitoring for truck unloading efficiency
During the unloading of trucks, it is useful to know when the truck is empty so the pump for unloading can be switched off. Various raw materials are required in the soap manufacturing process. Sodium sulfate, one of the raw materials used in the formulation of soap, is often delivered in trucks. During the unloading of trucks, it is useful to know when the truck is empty so the pump for unloading can be switched off. In order to automatically control the pump during the truck unloading, the customer was looking for a non-contact material flow monitoring system. Process data: Customer: Manufacturer of detergents (Chemical industry) Material: Sodium sulfate Installation: Input pipe, connected to the truck Function: Monitoring the material flow to control the truck unload Solution: The FlowJam is a sensor for non-contact monitoring of material flow for “Flow” or “NoFlow”. The system works contactless and uses microwave technology where the material movements can be detected by utilizing the Doppler effect. The sensor is developed to be simple to install, adjust and maintain. In
06.07.2021  |  3135x  |  Product description  | 
Flow monitoring to control the dosing of abrasives In waterjet cutting systems very high precision of dosing abrasives is required. Envea Process developed the FlowJam T sensor for this purpose.
Flow monitoring to control the dosing of abrasives
In waterjet cutting systems very high precision of dosing abrasives is required. Envea Process developed the FlowJam T sensor for this purpose. In waterjet cutting systems, materials are cut or deburred with the help of water and depending on the end product an abrasive. Very high precision is required here, which is why the monitoring of the water dosage and the abrasive dosage play an important role. Both dosages should be monitored constantly to ensure a smooth process. Different materials have to be cut with different abrasives in different quantities. It is important that the abrasive dosage remains constant. Waterjet cutting systems are used because of their high accuracy and their versatility. Too much or too little abrasive in the waterjet can lead to unclean cut edges. Furthermore, an increased amount of abrasive leads to higher process costs. Process data: - Customer: Producer of waterjet cutting systems - Material: Abrasives - Quantity: 50 – 400 g/min - Installation: Just before the abrasive focusing jet - Function: Control of the abrasive injection during the cutting process Solution: The
15.06.2021  |  3225x  |  Product description  |   | 
Moisture monitoring of sugar for quality assurance  By measuring the moisture content of sugar to be added to lollipops, the  final product now has a consistent quality.
Moisture monitoring of sugar for quality assurance
By measuring the moisture content of sugar to be added to lollipops, the final product now has a consistent quality. Our customer in the food industry produces sweets, such as lollipops. In the production of lollipops, the taste and aroma of the candy are highly connected to the sugar quantities used in the recipe and applied to the product’s surface as a special final touch. Controlling the amount of sugar applied to the lollipops by ensuring the sugar’s correct moisture content presented a challenge for our customer. When the moisture content is very low, consequently not enough sugar is attached to the lollipops as it is unable to stick. If there is too much moisture in the sugar, it will create lumps and small crystals on the lollipops. Too much or too little sugar leads to a reduction and inconsistency in the final product. Process data: * Customer: Confectionery plant * Material: Refined sugar * Installation: Screw conveyor * Function: Moisture control to meet specification limits Solution: The moisture control was the key point to allow the customer to keep
19.04.2021  |  3336x  |  Product description  | 
PORTALS
BulkSolids-Portal Schuettgut-Portal Recycling-Portal
Related
Bulkgids.nl
SIGN UP FOR OUR NEWSLETTER
Newsletter archive
Service and contact
ContactDisclaimerPrivacyAdvertising
FOLLOW US
Linked