Glatt Particle Design + Plant Engineering at POWTECH 2022

Glatt is specialized in intelligent particle design for the generation and functionalization of powders and granulates with defined, adjustable properties. The focus is on particles and powders for pigments, catalytic, ceramic or battery materials as well as for granules and pellets as additives for e.g. industrial salts, detergents and cleaning agents, fertilizers, pesticides, food, feed, dietary supplements and pharmaceuticals. Encapsulation of flavors, enzymes, vitamins, microorganisms, probiotics or fatty acids (PUFA) is just as possible as encapsulation of essential oils and other active, sensitive substances to be protected. With Glatt APPtec®, a unique technology for spray calcination, it is possible to generate, coat and then calcine particles in a pulsing hot gas stream in a single process step. As a pioneer in fluid bed and spouted bed technologies, Glatt masters these important processes for the formulation and optimization of particle properties through defined spray agglomeration, spray granulation, spray coating or (micro)encapsulation as well as through combinations of these processes. Also in the high temperature range. Glatt supports the product idea from the early phase of product formulation through process development to scale-up to production scale. Under the leadership of the Glatt Process & Plant Engineering teams, customized production plants for nutrition, fine chemicals, pharmaceuticals, and biotech applications are successfully planned and commissioned. Worldwide. Whether based on powder synthesis, fluid bed or spouted bed technology, Glatt also offers certified contract manufacturing for customers without their own production capacities.

Take advantage of the overall dynamics offered by POWTECH, the leading exhibition for experts in powder and bulk solids technology. This event provides a presentation platform for innovations and advancements in processes for the manufacture of quality products made and processed from powder, granules, bulk solids and liquids – also for the environmental and recycling sector. Good reasons for visiting 1. 360° View of mechanical Processing Technologies A picture is worth a thousand words. So choose the 360° panoramic view of the entire process chain of processing technologies and discuss the leading-edge developments in analysis, size reduction, screening, mixing, conveying, dosing and compacting with the industry’s top experts. Whether energy efficiency, sustainability, careful handling or process optimization, POWTECH 2022 as the world’s undisputed number one puts the focus on innovations that will change mechanical processing technology. 2. Clear Focus on Powder and Bulk Solids technology As an international exhibition, POWTECH reflects the trends in the industry through its exclusive focus on mechanical processing technologies – for the benefit of exhibitors and visitors. The compact event gives you easy access to the leading suppliers of basic processing technologies for powder and bulk solids, plant engineering and processing components, equipment for measurement, control and automation, products for nanoparticle technology, safety and environmental technology, plus services for mechanical processing technologies. 3. The perfect stage for work, dialogue and new contacts POWTECH is far more than just a trade exhibition. It is a stage for working and discussing and the exchange of ideas between engineers prepares the ground for valuable new contacts and business relationships. But POWTECH is also the perfect stage for newcomers: As in the past years, young innovative companies show their new product and process developments in the "innovation made in Germany pavilion". 4. Inspiration for tomorrow’s Processing Technologies Meetings, deadlines and pressure of costs. Do you often have no scope for creativity during your daily work? POWTECH 2022 is guaranteed to inspire you with its presentation of pioneering innovations. The accompanying programme shows you the latest trends and product developments in the fields of explosion protection, easy-to-clean solutions or cleanrooms. 5. POWTECH – the Industry Barometer Figures are worth a thousand words. 823 exhibitors from 29 countries, over 14,100 trade visitors; the figures for 2019 impressively show the importance of POWTECH for almost all branches of industry, and especially chemicals, pharmaceuticals, metal and food. All the forecasts indicate that value creation in the processing technology segment will carry on growing, so be there in 2022 when the crème de la crème discuss the latest product innovations.

How the Glatt Group implements contract manufacturing with expertise and innovative solutions There are many reasons for outsourcing production - minimizing one’s own risks or a lack of expertise in alternative technologies are just two of them. But what to look for when looking for a contract manufacturing partner? Experience and special expertise in various industries form the basis, while a spirit of innovation and a wealth of ideas are factors for sustainable success. This is precisely the combination that customers find at Glatt Group. Contract manufacturing must meet very different requirements. There are companies that permanently outsource their production and permanently call off large quantities. Others need flexible production slots to compensate for highly fluctuating volume requirements. And often a mature product idea exists, but the innovators do not have the appropriate technology. A wide variety of tasks are the order of the day for manufacturing and refining solid product formulations, from nano disperse powders for high-tech applications

This item is only available in German

This item is only available in German

This item is only available in German

An overview of essential oil and vitamin case studies Phytochemicals are increasingly found in many food, chemical and agricultural items. Product and process optimization is becoming ever-more important in all of these industries, with a focus on quality, manufacturing efficiency, stability and formulation costs. Essential oils are volatile substances with a relatively high vapor pressure; they are susceptible to oxidation and light and may change or may even lose their properties when directly exposed to stressors. Like other sensitive, volatile, odor- or taste-intensive liquid active ingredients, they must therefore be protected from the environment or vice versa. For this protection and to simplify handling — as well as for better dosage and targeted release — these substances are therefore progressively offered and used in encapsulated and/or free-flowing forms. Various processes can be used to deliver products with a compact structure. During process development, the most suitable procedures and equipment

This item is only available in German

This item is only available in German

Fluidised bed and spouted bed processes offer manufacturers almost unlimited possibilities in terms of optimised particle design and the functionalisation of ingredients, the properties of which can be fine-tuned Fluidised bed and spouted bed processes by Glatt offer manufacturers almost unlimited possibilities in terms of optimised particle design and the functionalisation of ingredients, the properties of which can be fine-tuned using spray granulation, agglomeration, microencapsulation and coating. The consumer demand for fortified products is constantly growing and has been well received by end users. The form in which health-promoting probiotics, dietary fibres or antioxidants are consumed depends on both the preferences and everyday habits of the individual: some prefer sports drinks, protein bars or enriched iced tea, whereas others favour more direct dosage forms, such as effervescent tablets, sachets or capsules. However, although the manufacturing processes associated with these products present numerous challenges, a universal requirement is that functional ingredients must be stable during storage, precisely dosed, dissolve quickly or have a depot effect. Key

This item is only available in German

This item is only available in German

Lecture on ’Fluid-Bed Fundamentals, Processes, Commercial Applications & Market Review’ by Dr. M. Jacob, Glatt: 20 Sep / 11:30 am Meet one of the Glatt experts at the Particle Technology Summit 2022 Scandic Hamburg Emporio Hotel 20 – 21 September 2022 Look forward to the presentation by Dr. Michael Jacob on “Fluid Bed Fundamentals, Processes, Commercial Applications & Market Review.” Small or very small particles are essential components of many functional foods and pharmaceutical excipients. Powder particles can be structured in such a way that they combine several functions or properties. Product design and characterisation are part of particle technology. Processes such as spray granulation, agglomeration or microencapsulation are used for product design. Learn the essentials about the basics and applications of particle technology, paired with practical examples and a tour of the SternMaid plant in Wittenburg. Take the chance to be there live and exchange ideas with the Who’s Who of the industry. Dr.-Ing. Michael Jacob, Head of Process Engineering, Glatt Ingenieurtechnik

Glatt expands technology center with new laboratory plant for powder synthesis In January 2022, plant manufacturer and process expert, Glatt Ingenieurtechnik, expanded its powder synthesis capacity at the company’s technology center in Weimar. The newly installed system ensures a homogenous process temperature throughout the entire length of the ProAPP® 80 HT reactor or the targeted adjustment of temperature gradients. This allows different process steps to be combined. This enables new applications to be developed, the production of high-performance materials at even higher temperatures and more efficient process flows. The newly installed ProAPP® 80 HT laboratory plant significantly expands Glatt’s range of pulsating gas stream powder synthesis applications. This is made possible by maintaining a constant process temperature (from room temperature to 1300 °C) within a continuously operated vertical reaction tube. With this technology, high-temperature phases can be generated in the powders, which are subsequently frozen by extremely

Glatt has expanded its range of services and capacities at the company’s Technology Centre in Weimar for trials and sample development When developing and launching new products, speed is a critical factor. However, sensitive ingredients and solvent-based processes often present manufacturers with technological challenges. In process expert and plant manufacturer Glatt’s upgraded technology centre, support from initial idea and scale-up to industrial production is readily available. At the company’s Technology Centre in Weimar, Glatt operates a unique fluid bed system that processes solvent-based products in a vacuum or using nitrogen as the process gas. As such, demand is high for scale-up tests, product sample production or short-term contract manufacturing services until the client’s own production plant has been commissioned. However, a new fluid bed granulator and coater for innovative solvent-based processes has recently become available. The batch-mode apparatus is ideal for small and medium campaigns that include frequent cleaning cycles. Special explosion protection measures, a 12

The German Fraunhofer Institute for Ceramic Technologies and Systems IKTS relies on technology from Glatt for high-purity, high-performance oxide materials At its Hermsdorf site, the Fraunhofer Institute for Ceramic Technologies and Systems IKTS creates high-performance oxide ceramics for medical technology and optical components. The world’s first Glatt synthesis reactor for temperatures up to 1300°C was recently put into operation there, with the powder synthesis process based, for the first time, on a flameless concept with pulsating gas flow. Ceramic high-performance materials play a fundamental role in almost all forward-looking industries: mechanical engineering, automotive engineering, electronics, energy, biotechnology and medical technology are just some of the sectors in which IKTS conducts research. For the production of application-specific oxide nanopowders, the researchers now use the powder synthesis technology of plant manufacturer Glatt to produce powders on a kilogram scale (funded by the Thüringer Aufbaubank (TAB), FKZ: 2017 FGI 0038 and co-financed with ERDF). The technology combines spray

Glatt PHOS4green plant for fertilizer production with phosphorus from sewage sludge ash at Seraplant in Haldensleben, Saxony-Anhalt, Germany started up Residue-free production of ready-to-use fertilizer from phosphate-containing sewage sludge ash is now possible, thanks to plant manufacturer and process expert Glatt Ingenieurtechnik, and fertilizer specialist Seraplant. After a 20-month construction period, the first production plant for phosphate-containing mono and complex fertilizers made from recycled sewage sludge ash is now in operation. Seraplant operates the new plant at its headquarters in Haldensleben, Saxony-Anhalt, Germany. Glatt Ingenieurtechnik, a globally active plant engineering company, was responsible for the process development and construction. The official commissioning on May 31, 2021, was attended by Prof Dr Armin Willingmann, Saxony-Anhalt’s Minister for Economics, Science and Digitalization. Seraplant invested more than 20 million euros in the new production facility, with the support of the state of Saxony-Anhalt. As a result, more than 20 new jobs have been created in the southern