Technologies for particle design + plant engineering: Solids 6/R22

Glatt is specialized in intelligent particle design for the generation and functionalization of powders and granulates with defined, adjustable properties. The focus is on particles and powders for pigments, catalytic, ceramic or battery materials as well as for granules and pellets as additives for e.g. industrial salts, detergents and cleaning agents, fertilizers, pesticides, food, feed, dietary supplements and pharmaceuticals. Encapsulation of flavors, enzymes, vitamins, microorganisms, probiotics or fatty acids (PUFA) is just as possible as encapsulation of essential oils and other active, sensitive substances to be protected. With Glatt APPtec®, a unique technology for spray calcination, it is possible to generate, coat and then calcine particles in a pulsing hot gas stream in a single process step. As a pioneer in fluid bed and spouted bed technologies, Glatt masters these important processes for the formulation and optimization of particle properties through defined spray agglomeration, spray granulation, spray coating or (micro)encapsulation as well as through combinations of these processes. Also in the high temperature range. Glatt supports the product idea from the early phase of product formulation through process development to scale-up to production scale. Under the leadership of the Glatt Process & Plant Engineering teams, customized production plants for nutrition, fine chemicals, pharmaceuticals, and biotech applications are successfully planned and commissioned. Worldwide. Whether based on powder synthesis, fluid bed or spouted bed technology, Glatt also offers certified contract manufacturing for customers without their own production capacities.

National and international exhibitors present their technologies and solutions for the processing, handling, storage, transport and analysis of powders, granules and bulk solids. Our trade visitors are top decision-makers and buyers searching for specific solutions, and come from processing industries such as mechanical and plant engineering, chemicals, pharmaceuticals, mining, stone and earth extraction, food and feed, metal, glass and recycling. More information you will find in our exhibitor catalogue At the same time, the 6th RECYCLING-TECHNIK Dortmund – Trade show for recycling technologies – will take place. Become part of the business platform in the heart of the industry.

How the Glatt Group implements contract manufacturing with expertise and innovative solutions There are many reasons for outsourcing production - minimizing one’s own risks or a lack of expertise in alternative technologies are just two of them. But what to look for when looking for a contract manufacturing partner? Experience and special expertise in various industries form the basis, while a spirit of innovation and a wealth of ideas are factors for sustainable success. This is precisely the combination that customers find at Glatt Group. Contract manufacturing must meet very different requirements. There are companies that permanently outsource their production and permanently call off large quantities. Others need flexible production slots to compensate for highly fluctuating volume requirements. And often a mature product idea exists, but the innovators do not have the appropriate technology. A wide variety of tasks are the order of the day for manufacturing and refining solid product formulations, from nano disperse powders for high-tech applications

This item is only available in German

This item is only available in German

This item is only available in German

An overview of essential oil and vitamin case studies Phytochemicals are increasingly found in many food, chemical and agricultural items. Product and process optimization is becoming ever-more important in all of these industries, with a focus on quality, manufacturing efficiency, stability and formulation costs. Essential oils are volatile substances with a relatively high vapor pressure; they are susceptible to oxidation and light and may change or may even lose their properties when directly exposed to stressors. Like other sensitive, volatile, odor- or taste-intensive liquid active ingredients, they must therefore be protected from the environment or vice versa. For this protection and to simplify handling — as well as for better dosage and targeted release — these substances are therefore progressively offered and used in encapsulated and/or free-flowing forms. Various processes can be used to deliver products with a compact structure. During process development, the most suitable procedures and equipment

This item is only available in German

This item is only available in German

Fluidised bed and spouted bed processes offer manufacturers almost unlimited possibilities in terms of optimised particle design and the functionalisation of ingredients, the properties of which can be fine-tuned Fluidised bed and spouted bed processes by Glatt offer manufacturers almost unlimited possibilities in terms of optimised particle design and the functionalisation of ingredients, the properties of which can be fine-tuned using spray granulation, agglomeration, microencapsulation and coating. The consumer demand for fortified products is constantly growing and has been well received by end users. The form in which health-promoting probiotics, dietary fibres or antioxidants are consumed depends on both the preferences and everyday habits of the individual: some prefer sports drinks, protein bars or enriched iced tea, whereas others favour more direct dosage forms, such as effervescent tablets, sachets or capsules. However, although the manufacturing processes associated with these products present numerous challenges, a universal requirement is that functional ingredients must be stable during storage, precisely dosed, dissolve quickly or have a depot effect. Key

This item is only available in German

This item is only available in German

Glatt expands technology center with new laboratory plant for powder synthesis In January 2022, plant manufacturer and process expert, Glatt Ingenieurtechnik, expanded its powder synthesis capacity at the company’s technology center in Weimar. The newly installed system ensures a homogenous process temperature throughout the entire length of the ProAPP® 80 HT reactor or the targeted adjustment of temperature gradients. This allows different process steps to be combined. This enables new applications to be developed, the production of high-performance materials at even higher temperatures and more efficient process flows. The newly installed ProAPP® 80 HT laboratory plant significantly expands Glatt’s range of pulsating gas stream powder synthesis applications. This is made possible by maintaining a constant process temperature (from room temperature to 1300 °C) within a continuously operated vertical reaction tube. With this technology, high-temperature phases can be generated in the powders, which are subsequently frozen by extremely

Closing the Loop: Phosphate fertilizer from sewage sludge ash. Glatt’s PHOS4green technology provides an economically and ecologically viable solution suitable for closing the phosphorus cycle. Ash-based recycling processes are among the most promising and economically attractive options when it comes to implementing the legally stipulated phosphorus recovery. The first fertilizers produced using the PHOS4green process have been available on the German market since June. The technology, which breaks down the phosphorus contained in sewage sludge ash and makes it reavailable in marketable end products, was developed by plant engineering and process expert Glatt Ingenieurtechnik in cooperation with fertilizer specialist Seraplant. (Article in German language) » Author: Jan Kirchhof, Senior Sales Manager Process & Plant Engineering, Glatt Ingenieurtechnik GmbH » originally published in the magazine ‘Verfahrenstechnik’, issue November/2021, Vereinigte Fachverlage

Glatt has expanded its range of services and capacities at the company’s Technology Centre in Weimar for trials and sample development When developing and launching new products, speed is a critical factor. However, sensitive ingredients and solvent-based processes often present manufacturers with technological challenges. In process expert and plant manufacturer Glatt’s upgraded technology centre, support from initial idea and scale-up to industrial production is readily available. At the company’s Technology Centre in Weimar, Glatt operates a unique fluid bed system that processes solvent-based products in a vacuum or using nitrogen as the process gas. As such, demand is high for scale-up tests, product sample production or short-term contract manufacturing services until the client’s own production plant has been commissioned. However, a new fluid bed granulator and coater for innovative solvent-based processes has recently become available. The batch-mode apparatus is ideal for small and medium campaigns that include frequent cleaning cycles. Special explosion protection measures, a 12

The German Fraunhofer Institute for Ceramic Technologies and Systems IKTS relies on technology from Glatt for high-purity, high-performance oxide materials At its Hermsdorf site, the Fraunhofer Institute for Ceramic Technologies and Systems IKTS creates high-performance oxide ceramics for medical technology and optical components. The world’s first Glatt synthesis reactor for temperatures up to 1300°C was recently put into operation there, with the powder synthesis process based, for the first time, on a flameless concept with pulsating gas flow. Ceramic high-performance materials play a fundamental role in almost all forward-looking industries: mechanical engineering, automotive engineering, electronics, energy, biotechnology and medical technology are just some of the sectors in which IKTS conducts research. For the production of application-specific oxide nanopowders, the researchers now use the powder synthesis technology of plant manufacturer Glatt to produce powders on a kilogram scale (funded by the Thüringer Aufbaubank (TAB), FKZ: 2017 FGI 0038 and co-financed with ERDF). The technology combines spray

Plant engineering expert Glatt Ingenieurtechnik marks its 30th anniversary with an investment in the future of its headquarters From vitamins in animal feed and enzymes in detergents to powder materials for high-performance batteries, Glatt, the Germany-based plant manufacturer and process expert, is working on all of these in close cooperation with renowned research companies. In spring 2021, Glatt will expand its technology center in Weimar for the third time in twelve years. Precision landing: Special plant engineering For more than three decades, Glatt Ingenieurtechnik has been by its customers’ side, from laboratory through to production. These collaborations sometimes lead to ground-breaking new systems that have never previously been considered or designed. Some of these are available at the company’s headquarters in Weimar, which is why the plant manufacturer has expanded its technology center several times in recent years. The latest developments include, for example, a fluid bed system made entirely of glass for processing special materials with the highest purity demands