Case Study: Transforming Stockyards with RETTAR 3D Radar
Digitize stockyards with RETTAR 3DPro2300. Auto 3D modeling ensures precision in dust, boosting safety & Industry 4.0 efficiency.
The Critical Role of Stockyards in Industrial Logistics
Stockyards are the operational hubs for bulk material management, serving as the central nervous system for raw material storage, dynamic inventory auditing, and precise distribution. In the era of Industry 4.0, the demand for digitized inventory and real-time monitoring has never been higher. However, traditional open or semi-enclosed stockyards remain a bottleneck for many enterprises. The primary challenges include heavy dust concentrations that blind optical sensors, irregular material piles that defy manual measurement, and the high risk of accidents when workers must climb unstable piles for manual audits. Furthermore, extreme weather and humidity often cause traditional equipment to fail, leading to significant financial discrepancies and operational delays.
The RETTAR Solution: 3DPro2300 Radar Scanner
To address these persistent pain points, RETTAR has introduced the 3DPro2300 Radar Scanner, an all-in-one intelligent solution for stockpile auditing. This system integrates advanced Frequency Modulated Continuous Wave (FMCW) technology with sophisticated AI algorithms to provide unmatched data clarity. Unlike laser or ultrasonic devices, RETTAR’s high-frequency radar waves pierce through dense dust, steam, and fog, ensuring stable performance in the harshest environments. The hardware features a high-precision robotic platform capable of a 360° horizontal rotation and a ±90° vertical tilt, capturing 16,200 detection points in a single cycle. This dense data cloud allows for the creation of a high-fidelity 3D digital twin, providing 100% coverage of the material surface with zero blind spots.
Delivering Tangible Value: Efficiency and Economy
The implementation of the 3DPro2300 Radar Scanner transforms stockyard management from a reactive process into a proactive, data-driven strategy. By replacing manual estimation with AI-driven 3D modeling, the device achieves millimeter-level precision, ensuring that inventory mass and volume data are reliable for financial reporting and trade. While manual auditing can take up to two days for large sites, RETTAR’s system can complete a full-scale scan in seconds, increasing auditing efficiency by over 90% and ensuring zero production downtime. Furthermore, the non-contact, ”unmanned” auditing method eliminates the need for personnel to enter hazardous areas, reducing fall and health risks by 50%. This also supports environmental goals by reducing dust pollution through automated, localized monitoring.
Strategic Impact Across Global Industries
The versatility of RETTAR’s technology allows it to scale across various demanding sectors. In the Coal and Power industries, it ensures steady fuel supply for thermal plants. In the Mining and Steel sectors, it optimizes the allocation of iron ore and coke. Even in the Grain and Construction industries, it provides a transparent view of bulk stock such as wheat, sand, and gravel. By integrating directly with ERP and WMS systems via RS485 or Ethernet, the 3DPro2300 Radar Scanner provides the foundational data needed for lean manufacturing and smart procurement, saving large-scale enterprises millions of dollars in annual labor and discrepancy costs. Through this digital transformation, stockyards are no longer just storage spaces, but intelligent assets that drive corporate profitability.
