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13.12.2024  |  2998x
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	 An example of a partially anti-reflective optical component © Fraunhofer IOF

Anti-reflective solutions for laser inertial confinement fusion

Joint project “nanoAR” launched for solutions for the clean energy supply of the future

New and robust anti-reflective solutions for laser inertial confinement fusion

Laser fusion power plants will be the basis for a clean energy source of the future. In order for these to work efficiently and reliably in the future, laser technologies must be available that meet the requirements for high performance and continuous operation.
As part of the funding program “Basic technologies for fusion – on the way to the fusion power plant”, the Federal Ministry of Education and Research (BMBF) is funding the joint project “nanoAR” with six million euros.
In this new research project, nine project partners from industry and research are working on methods for the prevention of near-surface damage and structural reflection reduction of the optical components used. Their approaches could also be transferred to other fields of application for high-performance optics.
In laser inertial confinement fusion, high-precision and high-energy laser beams are used to compress and heat fuel capsules. The temperature and pressure in the capsules increase to such an extent that atomic nuclei fuse. This process releases a large amount of energy. If the amount of energy gained is greater than the energy expended, laser inertial confinement fusion can be a valuable source of clean energy for the future.

Novel antireflection coatings and structures are intended to optimize laser beam guidance
The laser beams must be extremely precisely aligned in order to hit the fuel capsule evenly and ensure symmetrical compression. Their path is guided through various materials and atmospheres. This leads to optical losses, which are higher the more lenses are used. Energy is also lost when the laser beam hits the fuel capsule because its material reflects some of the energy, as well. Last but not least, the high energy of the laser causes thermal expansion, which varies depending on the material properties of state-of-the-art anti-reflective coatings and can lead to cracks or other damage and thus negatively affect the precision and service life of the systems. The project partners are therefore going to substitute anti-reflective coatings by anti-reflective structures machined out of the lens.

Combination of anti-reflective coating and nanostructured materials
Instead of a combination of a substrate material and several layers of material applied for anti-reflective coating, the project partners are relying on nanostructures on the surface od the lenses. By the use of different etching processes, the lenses should get the desired anti-reflective properties. Using the example of quartz glass and calcium fluoride, two materials with a large band gap, corresponding demonstrators with large surfaces are to be developed for different wavelengths and pulse lengths.

Glatt’s part in this project relates to the production of ultra-fine nanopowders with high purity and a narrow particle size distribution. Glatt powder synthesis will be used for this purpose. The powders produced will then be applied by the project partners as a mask to the surfaces to be anti-reflective coated. In the subsequent etching process, the shading by the particles causes the formation of the desired surface structure. To ensure that the particles are distributed as evenly as possible on the surface, the powders should also be coated to prevent agglomeration. In addition to powder synthesis, a powder CVD process is to be used for this purpose.

The project team wants to prove that the approach can be optimized with a structural anti-reflection coating specifically for high-power laser applications such as laser inertial confinement fusion and achieve the best possible anti-reflection effects below 0.5 percent residual reflection.

Partners from industry and research in the “nanoAR” project
In the “nanoAR” project, the project partners are pooling their expertise in manufacturing and processing methods for the effective reduction of sub surface damage, technology-open process development for nanostructure generation, including the use of simulations and modeling, as well as high-resolution material characterization and the development of new methods for quality assurance.

Participants in the project “Anti-reflective metasurfaces on materials with a large band gap (nanoAR)” are Glatt Ingenieurtechnik GmbH (Weimar), POG Präzisionsoptik Gera GmbH (Löbichau), FLP Microfinishing GmbH (Zörbig), Trionplas Technologies GmbH (Leipzig), the Fraunhofer IOF (Jena), the Fraunhofer IMWS (Halle/Saale), the Fraunhofer Institute for Mechanics of Materials IWM (Freiburg), the Leibniz Institute for Surface Modification IOM (Leipzig) and the Ernst Abbe University of Applied Sciences (Jena).

Scientific contacts:
Dr. Viktor Drescher, Product Manager Thermal Powder Synthesis, Glatt Ingenieurtechnik GmbH

Company information

Glatt Ingenieurtechnik GmbH
Glatt Ingenieurtechnik GmbH
Glatt is specialized in intelligent particle design for the generation and functionalization of powders and granulates with defined, adjustable properties. The focus is on particles and powders for pigments, catalytic, ceramic or battery materials as well as for granules and pellets as additives for e.g. industrial salts, detergents and cleaning agents, fertilizers, pesticides, food, feed, dietary supplements and pharmaceuticals. Encapsulation of flavors, enzymes, vitamins, microorganisms, probiotics or fatty acids (PUFA) is just as possible as encapsulation of essential oils and other active, sensitive substances to be protected. With Glatt APPtec®, a unique technology for spray calcination, it is possible to generate, coat and then calcine particles in a pulsing hot gas stream in a single process step. As a pioneer in fluid bed and spouted bed technologies, Glatt masters these important processes for the formulation and optimization of particle properties through defined spray agglomeration, spray granulation, spray coating or (micro)encapsulation as well as through combinations of these processes. Also in the high temperature range. Glatt supports the product idea from the early phase of product formulation through process development to scale-up to production scale. Under the leadership of the Glatt Process & Plant Engineering teams, customized production plants for nutrition, fine chemicals, pharmaceuticals, and biotech applications are successfully planned and commissioned. Worldwide. Whether based on powder synthesis, fluid bed or spouted bed technology, Glatt also offers certified contract manufacturing for customers without their own production capacities.
Last update: 28.10.2025

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